Deputy Manager - Simulations & Robotics

Responsibilities & Key Deliverables

• Formability Analysis of Sheet Metal Parts.


• Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.


• Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.


• Develop BIW process plans for Manual and Robotic welding Lines.


• Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.


• Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.


• Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.


• Installation and commissioning with post SOP support for Process and cycle time prove out.


• Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.


• Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.


• Build up the station/cell/line in PS by adding all relevant resources.


• Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.


• Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.


• Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.


• Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.


• Find out root causes to achieve cycle time targets if not achieved.


• Ensure Zero error / collision / losses through continuous involvement with execution team

Preferred Industries

Education Qualification

Bachelor of Engineering in Mechanical / Automobile 
Bachelors of Technology in Mechanical / Automobile 
Diploma in Engineering in Mechanical / Automobile 

General Experience

2 to 9 years of relevant experience in Stimulation, Robotics, Control PLC