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PLC Automation Engineer

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Job Description - PLC Automation Engineer

Job Title: PLC Automation Engineer

Location: Dundalk, Ireland
Industry: Pharmaceutical / Life Sciences

Role Overview

The PLC Automation Engineer will support the design,
development, commissioning, and lifecycle management of automated systems
within a GMP -regulated pharmaceutical manufacturing environment. The role
involves hands -on PLC programming, system integration, troubleshooting, and
collaboration with cross -functional teams to ensure safe, compliant, and
reliable operation of production and utility systems.

Key Responsibilities:

  • Design,
    develop, modify, and maintain PLC control systems supporting
    pharmaceutical manufacturing, packaging, utilities, and process equipment.
  • Program
    and troubleshoot PLCs (e.g. Rockwell Allen -Bradley, Siemens, Schneider),
    including development of ladder logic, function block diagrams, and
    structured text as applicable.
  • Support
    automation commissioning activities, including FAT, SAT, and on -site
    start -up, ensuring systems meet functional and GMP requirements.
  • Interface
    PLC systems with SCADA/HMI platforms (e.g. FactoryTalk, WinCC, iFIX),
    ensuring clear operator interfaces and alarm management.
  • Interpret
    and work from P&IDs, control philosophies, functional specifications,
    and electrical drawings.
  • Provide
    automation support for manufacturing equipment, process skids, packaging
    lines, utilities (HVAC, WFI, clean steam), and ancillary systems.
  • Participate
    in change control, deviation investigations, and root cause analysis
    related to automation systems.
  • Support
    Computer System Validation (CSV) activities, including IQ/OQ testing,
    protocol execution, traceability, and documentation reviews in line with
    GAMP 5.
  • Ensure
    automation systems comply with GMP, data integrity (ALCOA+), and site
    quality standards.
  • Collaborate
    with Engineering, QA, Manufacturing, Maintenance, IT, and external vendors
    to deliver projects and resolve technical issues.
  • Provide
    ongoing troubleshooting and operational support to minimise downtime and
    improve system reliability.
  • Contribute
    to continuous improvement initiatives, standardisation, and automation
    best practices across the site.

Required Skills & Experience:

  • Degree
    in Automation Engineering, Electrical Engineering, Instrumentation, or
    related discipline.
  • Proven
    experience as a PLC Automation Engineer in a pharmaceutical, biotech, or
    regulated manufacturing environment.
  • Strong
    hands -on experience with PLC programming, ideally Allen -Bradley / Rockwell
    systems.
  • Experience
    with SCADA/HMI systems and industrial networks (Ethernet/IP, Profinet,
    Modbus).
  • Solid
    understanding of GMP environments, regulated change management, and
    validation principles.
  • Ability
    to read and interpret P&IDs, control narratives, and electrical
    schematics.
  • Experience
    supporting FAT, SAT, commissioning, and start -up activities.
  • Strong
    troubleshooting, analytical, and problem -solving skills.
  • Excellent
    communication skills and ability to work effectively within
    cross -functional teams.

Desirable / Nice -to -Have:

  • Experience
    with DeltaV, PCS7, or DCS systems.
  • Exposure
    to CSV documentation (URS, FS, IQ, OQ, traceability matrices).
  • Knowledge
    of process equipment automation (bioreactors, CIP/SIP, fillers,
    packaging).
  • Experience
    working on Irish or EU pharma sites.
  • Familiarity
    with alarm management standards (ISA -18.2 / EEMUA 191).


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