Senior ABB Automation Engineer (MOD300 / 800xA)

Job Summary

Horizon Controls Group is seeking an
experienced Senior ABB Automation Engineer to support automation systems across
a highly regulated pharmaceutical manufacturing environment. The successful
candidate will provide technical leadership and hands -on expertise in ABB DCS
platforms, with a strong focus on ABB MOD300 and ABB 800xA systems,
supporting ongoing operations, upgrades, commissioning activities,
troubleshooting, and capital projects.

This role will play a key part in ensuring
reliable, compliant, and efficient operation of process automation systems
supporting API and pharmaceutical manufacturing processes. The position
requires close collaboration with Engineering, Operations, CQV, Maintenance,
Quality, and external vendors to deliver automation solutions aligned with site
and global standards.

Key Responsibilities

• Provide senior -level technical support for ABB automation systems,
  including MOD300 and 800xA DCS platforms, across manufacturing and
  utility systems.
  
• Lead and support automation activities for capital projects, system
  upgrades, migrations, and continuous improvement initiatives.
  
• Perform system configuration, logic development, troubleshooting,
  testing, and modification of ABB control systems.
  
• Support commissioning, start -up, FAT/SAT, IQ/OQ activities, and
  operational handover of automation systems.
  
• Collaborate with process engineers, operations, maintenance, and
  CQV teams to ensure automation systems meet operational and compliance
  requirements.
  
• Investigate and resolve automation -related deviations, incidents,
  and system performance issues in a timely manner.
  
• Support lifecycle management activities for ABB systems, including
  hardware/software upgrades and obsolescence planning.
  
• Develop and maintain automation documentation including functional
  specifications, design documents, test protocols, SOPs, and change
  controls.
  
• Ensure all activities are performed in compliance with GMP, data
  integrity, and MSD quality standards.
  
• Participate in risk assessments, root cause investigations, and
  continuous improvement initiatives.
  
• Provide mentorship and technical guidance to junior automation
  engineers and project teams.
  
• Coordinate with vendors and contractors during project execution
  and system support activities.
  

Requirements

Required Experience & Qualifications

• Degree in Automation, Electrical, Electronic, Chemical, or Process
  Engineering (or related discipline).
  
• Significant experience in pharmaceutical, biotech, or regulated
  manufacturing environments.
  
• Strong hands -on expertise with ABB MOD300 and ABB 800xA systems is essential.
  
• Proven experience supporting DCS systems within API or
  pharmaceutical manufacturing facilities.
  
• Strong commissioning and qualification experience, including FAT,
  SAT, IQ, and OQ support.
  
• Experience working on brownfield and greenfield automation
  projects.
  
• Good understanding of GMP, GAMP5, ISA -88, ISA -95, and data
  integrity requirements.
  
• Experience with process control, batch systems, field
  instrumentation, and industrial networking.
  
• Strong troubleshooting and problem -solving capabilities within live
  manufacturing environments.
  
• Experience with change control, deviation management, and
  compliance documentation.
  

Preferred Skills

• Experience within API manufacturing or bulk chemical processing
  environments.
  
• Exposure to MES, historian systems, or integration with SAP/LIMS
  systems.
  
• Knowledge of cybersecurity and automation lifecycle management.
  
• Previous experience working on large -scale pharmaceutical capital
  projects.
  
• Familiarity with commissioning and CQV methodologies.
  

Key Competencies

• Strong technical leadership and decision -making
  
• Excellent communication and stakeholder engagement skills
  
• Ability to work effectively in cross -functional teams
  
• High attention to detail and compliance focus
  
• Strong analytical and troubleshooting skills
  
• Ability to manage multiple priorities in a fast -paced environment
  

• Collaborative and innovation -driven environment
  
• Involvement in high -impact projects supporting life -saving
  medicines
  
• Strong focus on employee development, safety, and operational
  excellence