Country Kiln Coach , Coal and AF Trainer

• Safety
  

• Applies and ensures application of Safety standards, advisories & procedures in all activities
  
• Analyzes all process incidents and work with PCS to mitigate the impact of such incidents and propose solutions to prevent future reoccurrence
  
• Monitors application of plant kiln system SOP’s
  
• Coordinate the development of operational procedures (SOPs) for the execution of all production related tasks in the plants.
  

• Industrial Learning & Development
  

• Coordination of the Training Session
  
• Peruse trainees’ profile and structure syndicate group to optimize learning process.
  
• Study Plant assessments to optimize the learning process.
  
• Ensure that Software and Programs required are available on training computers. E.g.Cecil, simulator…
  
• To prepare the production training calendar & road map.
  
• Follow up logistics and requirements.
  

• Implementation of Training Session
  

• Present Training Program for all production & process Eng. staff (CRO, Shift manager, patrollers) and conduct individual assessments.
  
• Monitor Trainee’s activity during Program.
  
• Conduct Coaching discussion before Trainee returns to home plant and clarify on the job assignments at home plant
  
• Request Trainees to complete post training evaluation document and forward toCoordinator
  

• Training center Follow Up
  

• Compile an individual Training report, on the job assignments, course evaluation document &forward the above to the training manager.
  
• Monitor progress of the on job home plant assignments.
  
• Evaluate & provide feedback re on the job assignments to Plants.
  
• Assess final assignments & forward to CIP for moderation
  

• Performance
  

• Helps Plant operators to achieve operational consistencies by:
  
• Leading incident review \ analysis process with CCR operators & Kiln Coaches from time to time
  
• Setting operational objectives from the operator incident review log data analysis
  
• Reviewing, analyzing & optimizing Kiln tracking tool
  
• Identifying the possible cause of process target deviations and gaps in optimum conditions.
  
• Reviewing and analyzing the clinker / Cement quality control data on a frequent basis.▪ Reviewing and analyzing the raw mix preparation quality control data frequent basis.▪ Reviewing and analyzing shift downtime reports from the software (ADAP, etc)▪ Monitor and ensure plant operations are in compliance with environmental regulations.
  

• Supports plant operators training and development by:
  

• Follow up the implementation of the new Certification program for Kiln /cement millsCROs.
  
• Implementing training and development needs of CCR operators and patrollers
  
• Conducting effective one –on-one training activities when necessary
  
• Making effective use of available training media for training delivery (CECIL + Produce & Maintain)
  
• Developing an effective structured on the job training program (OJT)
  
• Conducting effective group training activities & post training on job Coaching
  
• Design and develop a training module.
  
• Leading role in POM implementation.
  

• Identify and train a capable successor within the time frame of 2-3 years.
  

• Must be ready and attend to on 24/7 call duty in any of the Country plants
  

• Specific Focus On CRO & Patrollers development
  

• Follow up the implementation & support new certification programs for CROs & Patrollers.
  
• Frequent reviews and follows up with operator actions relating to major process line control
  
• Continuously monitors, gives feedback and coaches operators to produce quality at all stages of manufacturing process.
  
• Plays a priority role as coach in CRO’s training, assessment, and certification process.
  
• Communicates with operating personnel about process control.
  
• Contributes to development, implementation and to keep update the plant productionSOPs and enforces a policy of strict adherence to their use.
  
• Ensures alignment of Standard Operation Procedures with accepted control strategies and best practices.
  

• Continuous improvement
  

• Regularly Participates in Operations incident analysis processes (RCA) and contributes to implementing recommendations & action plans.
  
• Contributes directly to the optimization of automation systems such as QMC and LUCIE, and the evaluation of control loops.
  
• Encourage the CRO’s to use actively tools like IP21, LUCIE, TIS and Auto Loops, etc.
  

Requirements

Benefits