Electrical & Mechanical Maintenance Engineer

Job Summary

We are seeking an experienced Electrical & Mechanical Maintenance Engineer responsible for preventive and breakdown maintenance of Laser Cutting Machines, Press Forming Machines, and Robotic Welding & Automation Lines. The candidate will focus on maximizing equipment reliability, reducing downtime, and improving MTBF while minimizing MTTR through structured maintenance practices.

Key Responsibilities

Electrical Maintenance

• Perform preventive and breakdown maintenance of laser cutting, press forming, and Robotic automation systems.


• Troubleshoot motors, servo drives, VFDs, PLC systems, sensors, encoders, and control panels.


• Maintain MCC panels, switchgear, relays, and power distribution systems.


• Diagnose and resolve CNC and automation line electrical faults.


• Interpret electrical schematics and control drawings.

Mechanical Maintenance

• Maintain mechanical components such as gearboxes, bearings, conveyors, ball screws, guide rails, and hydraulic/pneumatic systems.


• Perform alignment, installation, and commissioning of machinery.


• Troubleshoot breakdowns in hydraulic presses, robotic arms, and material handling systems.


• Implement lubrication and preventive inspection schedules.

Laser Cutting Machines

• Maintain laser source, chiller systems, cutting heads, nozzles, and protective windows.


• Ensure precision alignment and calibration.


• Troubleshoot CNC and gas pressure-related issues.

Press Forming Machines

• Maintain mechanical and hydraulic press systems.


• Monitor clutch/brake systems, tonnage monitors, and safety interlocks.


• Support die setup and press optimization.

Robotic Welding & Automation Systems

• Perform maintenance and troubleshooting of robotic welding cells using ABB industrial robots.


• Diagnose servo motors, drives, controllers, and teach pendants.


• Maintain PLC integration, I/O systems, sensors, and safety devices.


• Ensure synchronization of automation lines and welding systems.

Reliability & Performance Management (MTBF / MTTR Focus)

• Monitor and analyze MTBF (Mean Time Between Failures) to improve equipment reliability.


• Track and reduce MTTR (Mean Time To Repair) through structured troubleshooting methods.


• Perform Root Cause Analysis (RCA) for recurring breakdowns.


• Implement corrective and preventive actions to reduce unplanned downtime.


• Prepare downtime analysis reports and recommend reliability improvements.


• Support continuous improvement initiatives to enhance OEE (Overall Equipment Effectiveness).

Preventive Maintenance & TPM

• Develop and implement preventive maintenance schedules.


• Maintain TPM check sheets and equipment history records.


• Ensure critical spare parts availability.


• Conduct periodic audits of maintenance practices.

Safety & Compliance

• Follow Lockout/Tagout (LOTO) procedures.


• Ensure functionality of safety interlocks, light curtains, and E-stops.


• Maintain compliance with industrial safety regulations.


• Follow 5S standards in maintenance areas.

Documentation & Reporting

• Maintain maintenance logs, breakdown reports, and spare parts records.


• Prepare MTBF, MTTR, and downtime trend analysis reports.


• Coordinate with production, quality, and automation teams.

Required Qualifications

• Bachelor’s Degree / Diploma in Electrical / Mechanical / Mechatronics Engineering.


• ___ years of experience in industrial maintenance.


• Strong knowledge of CNC, hydraulic systems, and robotic automation.


• Experience in laser cutting machines, press machines, and robotic welding systems.


• Ability to read electrical and mechanical drawings.


• Strong analytical and troubleshooting skills.

Key Performance Indicators (KPIs)

• Improvement in MTBF.


• Reduction in MTTR.


• Reduction in machine downtime.


• Preventive maintenance compliance rate.


• OEE improvement.


• Breakdown response time.