Extrusion Press Operator (Mon-Fri, 3:00 PM - 11:00 PM)

Job Title: Extrusion Press Operator
Department: Extrusion
Reports To: Production Supervisor
Status: Full-time, Non-Exempt

Position Summary

This position is responsible for safely operating the extrusion press in order to produce aluminum extruded shapes that meet customer specifications, and for participating in 5S initiatives in the extrusion press area.

Essential Duties and Responsibilities

The following description of work to be performed by this individual is not intended to be all-inclusive. Rather, it focuses on the major tasks that must be accomplished.

• Ensure that safety is always the number one priority at Alexandria Industries; promote and support a safe work environment and safety-oriented culture by following all safety programs and guidelines


• Set up and run equipment safely and efficiently in order to maximize output while meeting customer quality requirements


• Support the company's key corporate values, objectives and strategies


• Cross-train in as many functions in the department as possible


• Understand and verify manufacturing orders in order to identify internal and customer specifications


• Conduct all processes and procedures in accordance with department key measures


• Ensure all quality practices are being followed accurately and efficiently


• Keep work area clean and orderly using the 5S system (sort, set in order, shine, standardize, sustain)


• Meet delivery schedules to ensure customer service and satisfaction


• Efficiently operate the extrusion press in order to maximize processes and operations


• Analyze and monitor extrusion process data per process control plan and extrusion process sheets


• Use log calculation to make billet adjustments


• Set up and modify extrusion process sheets


• Properly take and inspect samples at all operations of the press cell according to customer-required surface finish and tolerances


• Make changes to the press schedule as necessary


• Perform general machine maintenance as necessary to keep equipment in a well-maintained condition

Other Job Duties (not considered essential to the job)

• Perform all other related assignments (including special projects) as required in a professional and cooperative manner

Minimum Qualifications

Education:

• High school diploma or equivalent

Experience:

• 3+ years of manufacturing experience required

Other Required Knowledge, Skills, and Abilities:

• Basic computer skills (Outlook, Excel, Word, PowerPoint, and production/inventory systems)


• Ability to recognize safety concerns


• Ability to use proper inspection equipment such as calipers, micrometers, and other measurement tools


• Basic math skills


• Ability to read die drawings and inspect parts and surface finish according to customer specifications


• Ability to work effectively in a team environment


• Ability to perform and assist with preventive maintenance


• Ability to properly identify materials


• Strong written and verbal communication skills


• Effective problem-solving skills


• Ability to multi-task


• Complete understanding of the age cycle and the effect it has on the material


• Ability to use overhead cranes and lift trucks


• Understand all processes occurring before and after extrusion


• Understand dedicated customer expectations with regard to on-time delivery and quality

Equipment Used

• Office equipment (computer, smart scope, phone, printer, scanner, copier, and fax machine)


• Die tooling


• Extrusion press equipment


• Hand tools


• Inspection equipment


• Overhead crane


• Saws

Typical Environmental and Physical Requirements

Frequency key: Rare = 0–5% of workday  |  Occasional = 6–33%  |  Frequent = 34–66%  |  Constant = 67–100%

Environmental Requirements

• Exposure to dust, fumes, odors, mists, toxic gases, poor ventilation, anti-neoplastic agents, adhesives, and chemical hazards: Occasional


• Exposure to extreme cold temperatures (below 32° for more than an hour, not weather related): Rare


• Exposure to extreme hot temperatures (above 100° for more than an hour, not weather related): Frequent


• Exposure to loud noises and moving mechanical parts: Constant


• Indoors: Constant


• Outdoors: Rare


• Working at unprotected heights: Rare

Physical Requirements

• Balancing: Rare


• Bending: Frequent


• Carrying (anything 40+ pounds requires a team lift or crane operation):
  
  
  
  • 0–10 pounds: Frequent
  
  
  • 11–20 pounds: Frequent
  
  
  • 21–30 pounds: Frequent
  
  
  • 31–40 pounds: Frequent
  
  
  • 41–50 pounds: Rare
  
  
  
  


• Climbing (stairs, ladders): Occasional


• Communication (verbal and written): Constant


• Crawling / kneeling / squatting: Occasional


• Driving automotive equipment: Rare


• Foot controls: Constant


• Hearing (perceive the nature of sounds or receive information by ear): Constant


• Lifting from floor to waist level (anything 40+ pounds requires a team lift or crane operation):
  
  
  
  • 0–10 pounds: Occasional
  
  
  • 11–20 pounds: Occasional
  
  
  • 21–30 pounds: Occasional
  
  
  • 31–40 pounds: Occasional
  
  
  
  


• Lifting overhead (anything 40+ pounds requires a team lift or crane operation):
  
  
  
  • 0–10 pounds: Rare
  
  
  • 11–20 pounds: Rare
  
  
  • 21–30 pounds: Rare
  
  
  • 31–40 pounds: Rare
  
  
  
  


• Pulling / pushing: Frequent


• Reaching above shoulder level: Occasional


• Reaching forward: Frequent


• Repetitive motion (hands, wrists, fingers, arms): Constant


• Sitting: Rare


• Standing: Constant


• Vibration: Occasional


• Vision (near acuity, far acuity, distinguishing colors, depth perception): Constant


• Walking: Frequent


• Work space – open (movement not restricted): Constant

This job description does not constitute a written or implied contract of employment. Alexandria Industries reserves the right to revise or change job duties and responsibilities as the need arises. Requirements are representative of minimum levels of knowledge, skills, and experience required.