Position Requirements may include, but not limited to
- Manage and develop an effective environmental monitoring program and provide recommendations for quality improvement within the facility; act as expert for all sites as needed
- Conduct sampling for the environmental monitoring program and finished products as necessary following strong aseptic techniques
- Perform the investigations of any out-of-specification lab results and reporting the results to Quality management in a timely manner
- Function as primary contact for the plant Pathogen Monitoring Program (PMP) including development, implementation, adaptation and training
- Investigate and resolve microbiology and environmental monitoring-related issues and deviations and leads implementation of corrective actions
- Review and approve microbiology and environmental monitoring test results and reports
- Participate in continuous improvement efforts to enhance laboratory and environmental monitoring operations in all sites as needed
- Conduct thorough statistical data analysis for large data sets; develop and communicate trend analysis for the environmental testing program. Reviews all site data as required
- Act as the key Microbiological Subject Matter Expert (SME) for in plant Production and Quality
- Act as key Microbiological SME to consult on complex microbiological events and act as liaison with outside Microbiological Consultants as necessary
- Lead production process validations for continuous improvement activities for production techniques such as heating/chilling, freezing, modified atmosphere packaging, etc.
- ·Identify Microbiological environmental hazards/risks in a production environment and provide the recommendations to the manufacturing sites; update and develop EMP procedures as required for environmental programs
- Provide Microbiological expertise to respond to regulatory changes or external inquiries
- Participate in regulatory and internal inspections/audits when necessary
- Assist with risk assessments for microbiological hazard analysis for ingredients including involvement in plant Seek and Destroy Teams
- Recommend and make changes to documents (i.e. SOP’s, policies, SSOPs, Testing Standard, methods, specifications) and ensure that these documents are aligned with the GMP practices
- Provide cleaning standard recommendations and reinforce best cleaning practices in the facility
- Work with sanitation personnel to investigate microbiological concerns
- Work with production personnel regarding sanitary equipment design standards as it relates to microbiology concerns for new equipment
- Ability to lead and initiate the development of microbiological laboratories within the plant and have the ability to align and collaborate with other plant laboratory personnel as necessary
- Drive continuous improvement in area of expertise
- Communicate with external laboratories regarding micro results, test methods, and concerns
- Work with R&D personnel as needed for new product development initiatives to assist in the enhancement of product stability and food safety
Required Skills and Experience
- Degree in Microbiology, Biology, Food Science, or other similar disciplines
- BS +5 years; combination of laboratory and food manufacturing experience
- MS +2 years; combination of laboratory and food manufacturing experience
- Experience in Microbiology testing methods and techniques and familiarity with rapid test method for microbiological analyses
- Experience in a scientific role in a food manufacturing facility
- Knowledge of HACCP & HARPC and experience in implementation of Food Safety Management Plans
- Knowledge of Food safety concepts and techniques required (GMPs)
- Microbiological testing methodologies and equipment
- Prior experience in leading a functional team (the ability to set goals, delegate work, and follow up results)
- Experience in establishing an environmental monitoring program; experience with software for trending
- Must have experience in establishing cleaning standards
- Must have regulatory and industry awareness (USDA and FDA)
- Strong understanding of sanitary design principles
- Must be able to communicate persuasively and passionately about the need for food safety & quality
- Must be able to use Microsoft Office programs such as Excel; strong computer skills
- Must have the ability to manage multiple projects in a fast-paced environment
- Strong initiative and ability to work as part of a team; a self-starter that is highly motivated and passionate and eager to take on new projects
- An excellent communicator; able to explain complex (often technical) information to a variety of audiences
- Excellent organization and decision-making skills; consistently demonstrates a methodical approach to the work
- Ability to teach others the importance of concepts revolving around food analysis, food microbiology
- Lead process for and troubleshoot equipment failures and deviations
- Work effectively in a general business environment, with a focus on high levels of quality and customer service
- A critical thinker; use logic to identify opportunities, evaluate alternatives, and synthesize and present critical information to solve complex microbiological problems
- Ability to establish and maintain working relationships cross functionally with all members of the value stream including Production, QA, QC, and R&D
- Demonstrate proficient knowledge of Microbiological laboratory methodology and application
- Risk evaluation/Root Cause Analysis (RCA) for complex issues including execution and escalation
- Data analysis
- Must be flexible in terms of working hours to meet the requirements of the position
- Good critical thinking and experimental design skills
- Excellent working knowledge of data analysis, statistical methods, and data reporting
- Must possess a broad understanding of food safety standards, compliance, sanitation principles and good laboratory practices
- Must be able to lead by example on adhering to all lab safety procedures
Preferred Skills and Experience
- Seafood HACCP training
- Prior experience in designing and setting up or managing a new lab
- Experience in managing people
Physical Requirements
- Regularly required to use hands to feel, grab, or operate objects, tools, and controls while reaching with hands and arms
- Frequently required to stand, communicate, and listen.
- Occasionally required to walk, stoop, kneel or crouch.
- Occasionally lift and/or move up to 50 pounds.
- Visual perception to perform job including peripheral vision, depth perception, and the ability to adjust focus.
- Able to perform repetitive movements
- Able to work in variable temperatures (cold/hot)