Senior Process Consultant (mineral processing / plants / EPC / remote) USA

GateSource
HR is partnering with a confidential client looking for a Senior Process
Consultant – Mineral Processing to build and lead a high -impact,
customer -facing consulting capability across North America.

The
Opportunity

This
role is ideal for a senior mineral processing professional who thrives in
operating plants—working side -by -side with operators, diagnosing real
performance constraints, and delivering practical, decision -grade improvement
strategies. You will play a key role in shaping a process -first consulting
offering focused on measurable plant performance improvements.

Key Responsibilities

• Lead customer discovery to understand flowsheets, KPIs,
  constraints, and performance gaps
  
• Diagnose plant issues through on -site assessments, data
  analysis, and operator engagement
  
• Design and lead structured sampling and diagnostic
  campaigns (safe, disciplined, decision -grade)
  
• Translate findings into clear, implementable
  improvement recommendations
  
• Facilitate technical workshops with operators, site
  leadership, and senior stakeholders
  
• Coordinate internal technical capabilities including
  testwork programs and engineering studies
  
• Produce high -quality customer -facing technical reports
  in professional English
  
• Demonstrate visible safety leadership and ensure full
  site compliance
  

Requirements

Required Experience & Qualifications

• 10+ years in mineral processing, metallurgy, or plant
  performance consulting
  
• Strong gravimetric circuit expertise (mandatory)
  
• Proven track record diagnosing plant issues and
  delivering performance improvements
  
• Experience leading sampling campaigns and converting
  data into decisions
  
• Excellent written and verbal
  English
  
• Willingness to travel extensively across North America
  

Nice -to -Have Skills

• Magnetic separation experience
  
• Flotation exposure
  
• Multi -site operational or consulting background
  
• Confidence presenting to senior technical and capital
  stakeholders
  

Why Consider This Role

• Exposure to multiple sites, commodities, and flowsheets
  
• Hands -on, plant -based consulting—not desk -only work
  
• Opportunity to build a strong personal reputation as a
  trusted technical advisor