Valve Repair Inspector - 6 month Assignment

Company Description:

For over 80 years, Puffer-Sweiven has set the standard in equipment and services for process control, automation, safety, and reliability. We help process-intensive facilities run more efficiently and safely by delivering quality products, technical support, and knowledgeable staff to implement the needed process solutions — with the goal of exceeding customer expectations. Our dedication brings the most advanced products and services to our customers throughout the Central and Gulf Coast regions of Texas.

Specialties:

As an Emerson Impact Partner, we offer a broad base of superior solutions including the top product lines for a given application. Our specialties at Puffer-Sweiven include:

• Process Control & Safety Systems


• Control Valves & Regulators


• Isolation Valves & Actuation


• Oil & Gas Automation


• Reliability Solutions & Services


• Pressure Management


• Specialty Pumps & Rotating Equipment


• Instrumentation


• Maintenance & Repair Services

Duties and Responsibilities:

Final Inspection & Release

• Perform final inspection of repaired pressure relief valves prior to shipment.


• Verify valve assembly is complete and free of visible defects or damage.


• Confirm all required repairs, replacements, and adjustments have been completed.


• Validate that valve configuration matches customer requirements and repair documentation.


• Approve valves for release only after all quality, documentation, testing, traceability, and compliance requirements have been satisfied.


• Exercise authority to stop release, quarantine nonconforming valves, and require discrepancy resolution before shipment.

Documentation Review

• Review repair packages for completeness, accuracy, traceability, and audit readiness.


• Verify all required inspection, repair, and testing records are completed.


• Confirm traceability of replacement parts and materials when required.


• Verify calibration status of equipment used during inspection and testing activities.


• Ensure all required signatures, approvals, repair reports, and quality records are complete before final release.

Test Data Verification

• Review as-found and as-left test data for completeness, accuracy, and consistency with repair documentation.


• Verify set pressure, seat tightness, and performance results meet applicable customer, procedure, and code requirements.


• Confirm testing was conducted in accordance with approved procedures.


• Ensure test results are documented accurately and completely.


• Resolve discrepancies in testing records prior to valve release.

VR Program Compliance

• Verify compliance with NBIC, National Board VR Program requirements, customer specifications, and company quality procedures.


• Confirm repair reports and supporting records are complete, accurate, traceable, and suitable for internal or external audit review.


• Verify appropriate application of repair identification and quality records.


• Support internal and external audits by maintaining accurate quality documentation.


• Promote adherence to company quality management system requirements.

Nameplate & Identification Verification

• Verify valve identification information is accurate and legible.


• Confirm manufacturer, model, serial number, size, and pressure ratings match repair documentation.


• Verify repair tags and identification markings are completed correctly.


• Ensure all required labeling and documentation accompany the valve.

Quality Assurance Support

• Investigate and document quality discrepancies identified during final inspection.


• Initiate corrective action requests when nonconformances are identified.


• Coordinate with technicians, test personnel, supervisors, and Quality leadership to resolve quality issues without assuming repair, test, or management approval responsibilities.


• Support continuous improvement initiatives intended to improve quality, efficiency, and compliance.

QUALIFICATIONS

Education

• High School Diploma or GED required.


• Technical training in pressure relief valves, quality control, industrial maintenance, or related field preferred.


• National Board VR Program training preferred


• ASME / NBIC training preferred


• Quality Inspector certification preferred


• Internal Auditor certification preferred


• Pressure Relief Valve Technician qualification preferred

Experience

• Minimum 3 years of experience in pressure relief valve repair, testing, inspection, or quality assurance preferred.


• Experience working within a National Board VR-certified repair facility strongly preferred.


• Demonstrated understanding of repair documentation and quality control processes.


• Pressure relief valve operation and repair practices


• Pressure relief valve testing techniques


• Inspection and measurement equipment


• Quality assurance principles


• National Board Inspection Code (NBIC) requirements


• National Board VR Program requirements


• Pressure relief valve terminology and components


• Technical drawings and repair documentation

Skills and Competencies

• Strong attention to detail


• Excellent organizational skills


• Ability to identify nonconforming conditions


• Strong verbal and written communication skills


• Effective problem-solving abilities


• Ability to work independently with minimal supervision


• Computer proficiency including ERP systems, electronic records, and Microsoft Office applications


• Ability to prioritize multiple tasks while maintaining accuracy


• Ability to work non standard hours/after hours