Industrialization Engineer

Job Title : Industrialization Engineer/Technician

Purpose of the job:

• From prototype phase to serial phase apply industrial standards on products and perform continuous improvement on production lines in order to increase QCD manufacturing productivity

In this respect the person in charge complies with Ethics and Compliance policies

Network & Links Position title of connected positions / functional report

Internal

• Engineering: Design Engineer
• Industrialization: PIM / Tooling (methods) engineer
• Quality: Industrial Quality / SPQD / SQA
• Supply Chain: Logistics Engineer
• Sourcing: Buyer / Sub-contractors
• EHS team

External

• Subcontractors

ACCOUNTABILITIES & AUTHORITIES

Activities by step of the industrial process 

Tender:

• Participate if needed to technical clause to clause analysis during the tender phase, for the industrial area

Concurrent Engineering:

• Contributes during specification and design phases to technical solution decisions
• Anticipate the launch of industrial facilities and long lead time supplies for the prototypes manufacturing
• Manage / follow the achievement of the prototypes in the respect of the industrial rules, and the QCD requirements
• Adapt the prototypes delivery process to the development requirements (quick prototyping…)
• Guarantee the application of the Manufacturing (DFM) and test Rules (DFT) and repairs requirement during the product development in order to optimize the productivity and the test coverage. Participate to Technical Design Review (DR)
• Insure the consideration as soon as possible the Component management rules to reduce the industrial impacts: obsolescence, sustainability, mono source, manufacturing or assembly process
• Complies with EHS Alstom and external standards

Industrialization:

• Define and commit on the schedule and the industrialization cost target
• Manage industrial risk through Process FMEA and associated improvement action plan
• Define requirements and rules for associated tooling necessary to start production
• Qualify the product/process pair as well as industrial means to be put in place in line with the design
• Support sourcing and SQD teams in the suppliers’ qualification and quality follow up
• Issue relevant documents in the Quality System
• Manage industrial files issued to subcontractor
• Deploy industrial tools to subcontractor as per defined by Transfer Plan
• Manage Alstom assets lent to subcontractor

Transmission:

• Train the workers and EPU managers during design and industrialization phases
• Ensure continuous training and permanent qualification of the workers

Execution / Serial manufacturing:

• Guarantees internal control and good application of process rules in line with customers’ requirements
• In case of non-conformity or incident, investigate root causes, finds and implement corrective solutions
• Support Sourcing and Supplier Quality teams during quality crisis

Transverse:

• Propose improvement ideas and evolution of the business rules of their domain

EXPERIENCE PREREQUISITES & REQUIRED COMPETENCES

Educational Requirements: Describe the minimum educational requirement/level

Mandatory:

• Engineering degree in process engineering, electronics, electrical or mechanical

Experience: Describe the knowledge and experience required for this role

Mandatory:

• 2 to 5 years’ experience in industrial method
• Practice the concerned special process from 2 to 5 years (execution, definition, qualification)
• Has been trained to Alstom Special Process standard training

Competencies & Skills

• Autonomous, rigorous, good communication
• Good teaching skills (able to provide training to a group of trainees)
• Innovative, participative in business workgroups
• Able to read, write and speak English