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Associate AI / Simulation Engineer, Thermal/CFD

Job Description - Associate AI / Simulation Engineer, Thermal/CFD

Responsibilities
  • Develop and execute Computational Fluid Dynamic (CFD) and thermal simulations for electronics cooling applications, including airflow, forced and natural convection, and conjugate heat transfer 
  • Support component-, board-, enclosure-, and sub-system–level thermal analysis for electronic products 
  • Assist in rapid model setup and simulation turnaround to support internal service requests and customer engineering needs 
  • Apply appropriate boundary conditions, material properties, and solver settings under guidance from senior engineers 
  • Support steady-state and transient thermal analyses, including power ramp-up, duty cycles, and basic fault scenarios 
  • Post-process and interpret simulation results to identify thermal risks, airflow issues, and design improvement opportunities 
  • Assist in correlating simulation results with experimental data, lab measurements, or field observations 
  • Prepare clear technical summaries and documentation of assumptions, methods, results, and limitations 
  • Support verification and validation (V&V) activities by following defined modeling and review processes 
  • Engage with senior engineers to understand UL safety considerations, certification objectives, and modeling expectations 
  • Learn and apply best practices in mesh strategy, numerical stability, convergence assessment, and result credibility 
  • Collaborate effectively with cross-functional teams and contribute to a learning-oriented, supportive team culture 


Qualifications
  • Bachelor’s or Master’s degree in Mechanical Engineering, Thermal Sciences, Aerospace Engineering, or a related field from a reputed institution 
  • 2–5 years of industrial or applied experience in Computational Fluid Dynamic (CFD) and thermal-fluid simulations (internships and thesis work may be considered) 
  • Strong fundamentals in: Fluid mechanics and basic turbulence modeling, Heat transfer (conduction, convection, radiation), Thermodynamics relevant to electronics cooling, 
  • Hands-on exposure to CFD model setup, solution execution, and result interpretation 
  • Familiarity with at least one commercial simulation tool such as: ANSYS Icepak, ANSYS Fluent, FLOTHERM, FLOEFD, STAR-CCM+, COMSOL, or similar software
  • Basic understanding of: Mesh generation and grid quality concepts, Solver settings and convergence behavior, Ability to follow structured modeling workflows and technical guidelines 
  • Good written and verbal communication skills, with ability to explain results clearly 
  • Self-motivated, detail-oriented, and comfortable learning in a technically rigorous environment 
  • Exposure to electronics thermal management, including ICs, PCBs, heat sinks, fans, vents, and enclosures 
  • Awareness of electronics packaging constraints (space, airflow resistance, materials, power dissipation) 
  • Basic experience with thermal testing, such as thermocouple placement, temperature measurement, or data acquisition 
  • Introductory experience correlating simulation results with test or experimental data 
  • Familiarity with transient thermal behavior and power cycling effects 
  • Interest in automation, scripting, or AI-assisted simulation workflows 


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About the Company

Ul Solutions

A global leader in applied safety science, UL Solutions (NYSE: ULS) transforms safety, security and sustainability challenges into opportunities for customers in more than 110 countries. UL Solutions delivers testing, inspection and certification services, together with software products and advisor...

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