Production Worker - Perm Night Shift

Purpose of the Position

The Production/Process worker is responsible for completing routine manufacturing processes and tasks as part of an automated production line to produce finished goods that meet AYVA’s quality standards and minimise or eliminate non-conformities. This role requires quality routine tasks on the production line, keeping equipment and work area clean and in good condition and following strict safety guidelines. Success in this role is measured by achieving production targets, customer satisfaction, service reliability across all customers, and the resulting best-in-class business reputation for which we strive.  This role requires working with the staff at all levels of the organisation and working autonomously in a fast-paced environment.  Attention to detail and a desire to exceed clients’ expectations are the cornerstones of this role.   Thinking outside the box is encouraged and an asset.Key Stakeholder Relationships

This role will interact closely with the following stakeholders: -

Key Internal Stakeholders               Director – Michael Schmaedeke

                                                             General Manager

                                                             Production Team

                                                             Logistics/Warehouse Controller

                                                             Quality Assurance

                                                             Inventory Controller

                                                             Human Resources

Key External Stakeholders :    All customers of Ayva     

Key Performance Indicators

·        QC – output vs NCR and Icar rates

·        QC- all quality testing is recorded in Aspect and required paperwork is filled out on each shift

·        Prod – production order checklists are signed off by process worker as per HACCP requirements

·        Prod – Operators have stamped all pallets with QC clearance

·        Prod – House Keeping checklist has been completed on each shift

Key Responsibilities & Tasks

• Personal hygiene as per HACCP requirements


• Printing job orders from SAP.


• Loading IML labels and/or stickers and ensure the carousel is filled.


• Feed raw material (master batch) if levels are low


• Assist Die-Setter Technician with colour change

Quality checks

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  • Check against quality-approved standards for short-shots, colour, IML alignment, day date stamp, flashes, under-packed pails, and handle mushroom ends.
  
  
  
  

Production

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  • Before commencing production ensure all relevant raw materials (i.e. labels, boxes, plastic wraps, tapes) are available and prepared as per instructions at relevant production machines.
  
  
  • Ensure the correct number of items in a pallet
  
  
  • Place plastic over customer’s finished goods
  
  
  • Wrapping finished pallets using palletiser
  
  
  • Print sticker labels and A4 labels and place them on wrapped finished pallets
  
  
  • Move wrapped pallets to Production Warehouse using a trolley jack
  
  
  • Report defective products or machinery to Team Leader
  
  
  • Ensure handover tasks are completed before the end of each shift
  
  
  
  

Housekeeping

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  • Ensure the work area is clear of rubbish and store away any unwanted or finished IMLs
  
  
  • Machine is cleaned and free from debris
  
  
  • Complete the cleaning checklist at the end of each shift
  
  
  
  

Safety

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  • Wear appropriate PPE (hair net, beard net (where applicable), safety boots, AYVA Golf Shirts, long pants)
  
  
  • Follow site-specific safety guidelines
  
  
  
  

Key Competencies

Being Customer and outcome-focused: - Using the framework set out by the business, coupled with knowledge, experience and lateral thinking to meet and exceed customer requirements.

Engaging People: - The communication and relationship skills required to influence people to deliver superior outcomes.

·      Communicates and energises

·      Builds capability

·      Builds Teams and Trust

·      Embraces change

Teamwork: - collaborate and work well with others successfully

·      Clear and precise communication with the Team Leaders and Die-Setters

·      Responsive and adaptive

·      Be able to work independently with minimal supervision

·      Actively engage in Tool Box talks and huddles

·      Promote a healthy and safe workplace

Attention to detail:- Ability to identify errors and defects quickly and complete tasks with precision

Problem-solving: -Identify problems quickly to ensure efficiency and prevent further complications

Active listening: - Able to process and comprehend information thoroughly and followed directions provided

Work under pressure: - Able to work in a high-paced environment without compromising the integrity of the work

Lift Heavy Equipment up to 15kg: - Ability to lift heavy goods and transfer them manually.

Qualification & Experience

• High School Certificate (HSC) or Certificate in Process Manufacturing


• Previous production work experience


• Good communication and teamwork skills


• Good reading and writing skills


• Basic computer skills


• Basic calculating skills