Senior Process Engineer - Advanced Development

The Big Picture  

We are seeking a Senior Process Engineer to join our team and contribute to our advanced material and manufacturing technology development efforts. The ideal candidate will build new prototypes and develop next-generation processes for medical devices. Key responsibilities include new technology search, prototype building, mentoring junior engineers, and complying with regulatory standards. 

This is a full-time position based at Baylis Medical Technologies Inc., Mississauga, Ontario, Canada 

At Baylis, we offer challenging and meaningful careers for individuals inspired to work in the biomedical industry. Our team consists of intelligent and success-driven individuals with a strong inspiration to improve the lives of others. 

Impact Through Innovation 

The Senior process engineer – Advanced development will be responsible for: 

• Developing manufacturing processes from concept to prototype. 

• Leading process development projects. 

• Manufacturing and testing prototypes. 

• Working with external vendors to develop new process technologies and new materials 

• Setting up new manufacturing equipment and production lines. 

• Applying new technologies to optimize process design and performance. 

• Setting up database of knowledge for new manufacturing technologies and new inspection technologies. 

• Applying statistical and simulations to aid in device design. 

• Researching new processes to meet product specifications and cost metrics. 

• Evaluating processes and design alternatives. 

• Applying lean manufacturing, problem-solving, and DOE principles. 

• Completing process validation in the R&D or commercial production line (IQ, OQ, PQ, PV&V). 

• Address work environmental issues, including H&S activities. 

• Design and source equipment and tooling. 

• Lead process validation and equipment qualification. 

• Support and mentor junior engineers. 

• Adhere to all corporate, quality, and health and safety policies. 

Your Unique Expertise 

Required skills: 

• Bachelor's degree in Engineering or related field 

• 4+ years of experience in manufacturing process design and optimization in the medical device industry 

• Deep understanding in one or more of the following: braiding, coiling, jacket reflow, laser cutting, injection molding, RF tipping, and adhesive bonding 

• Practical experience with analytical instruments, such as SEM, EDX, DSC, FTIR, UVis, surface energy tester, laser micrometer, basic dimensional measurement tools 

• Knowledge of material joining, cutting, and forming methods for one of the following: stainless steel, PEBAX, Nylon, PTFE, FEP, PET, PEEK, TPU, hydrophilic and hydrophobic coatings 

• Proven ability to architect data structures and implement efficient database schemas from the ground up 

Asset skills: 

• Master or PhD in field of Material science, advanced polymer science, metallurgical engineering, or mechanical engineering 

• 6+ years of experience in manufacturing process design and optimization in the medical device industry 

• 3+ years of experience in the catheter-based medical device industry 

• Strong understanding of ISO10555 standards for medical catheters 

• Experience with Six Sigma methodology and statistical analysis using Minitab, Python, or Monte Carlo Simulation software 

• Practical experience with CAD design (SolidWorks) for fixture design, 3D printing, injection molding, or machining 

• Experience with vision systems for inspection in production setting 

• Practical experience with test method validation and process validation (IQ, OQ, PQ, PPQ). 

• Proven track record in leading process development from idea to working prototype. 

• Experience working with external vendors to develop new materials and new process technologies. 

Note: If a P.Eng. license is not held, the role may require supervision by a licensed Professional Engineer and the job title may vary accordingly.

Our Distinctive Edge 

• Effortless commute: say goodbye to commuting challenges/hassles with our complimentary shuttles and subsidized transit options, making your journey to work a breeze. 

• Work-life integration: Embrace a well-balanced work-life rhythm and flexible hours, empowering you to thrive both personally and professionally. 

• Making a difference: Be a force for good with one dedicated day off for impactful volunteering, supporting causes close to your heart. 

• Nurturing your career: Propel your career forward with abundant opportunities for on-site training, workshops, and personal development. 

• Rewards that count: Reap the benefits of our comprehensive rewards package, including tuition reimbursement and a health spending account. 

• Unleash your spirit: Join a thriving workplace culture filled with employee-led clubs, campaigns, sports teams, and exhilarating activities – fostering camaraderie and fun. 

  

​​​​Our Impact 
 
Baylis Medical Technologies is a leader in the development and manufacturing of innovative medical devices in the fields of radiology and cardiovascular. Headquartered in Canada, the company also provides contract manufacturing services to some of the world’s leading medical device companies. 

Baylis Medical Technologies is an equal opportunity employer and encourages applications from all qualified individuals. 

Please inform us if you require any accommodation during the recruitment process. 

Take the Leap 

We are looking for talented individuals, like yourself, to join Baylis Medical Technologies and make a meaningful impact in the lives of patients.  Be part of our mission to revolutionize patient care through cutting-edge technology and breakthrough solutions. 

Are you ready to join us? Apply today and let’s shape the future of healthcare together! 

Want an inside look at careers and life at Baylis? See all our current job opportunities here and follow us on LinkedIn! 

Interested candidates, please submit your resume via the Apply Now button or by email to [email protected]. 

While we thank all applicants, only those being considered for an interview will be contacted. 

  

This role has a base salary range of $89,000 CAD to $135,000 CAD. Final offers are determined based on individual skills, experience, qualifications, location, and other job-related factors.