Mechanical Engineering Lead UAV Structures & System Integration (m/f/d)

Unternehmen : Nex Aero

Arbeitsbeschreibung - Mechanical Engineering Lead UAV Structures & System Integration (m/f/d)

About the role

As Mechanical Engineering Team Lead, you will take end‑to‑end responsibility for the mechanical design, integration, and validation of UAV platforms and ground systems. This includes the development of composite structures as well as the mechanical and environmental integration of electronic systems, such as housings, connectors, mounting concepts, and protection against environmental influences.
You will lead the mechanical engineering discipline across product development, working closely with electronics, software, and systems engineering. In this role, you will build and grow a capable mechanical engineering team, define design standards and processes, and ensure high quality from early concept through integration, testing, and production readiness.

Your responsibilities

Technical Leadership & Team Development

Build, lead, and mentor a mechanical engineering team covering structures, integration, and system-level mechanical design
Act as the primary technical authority for mechanical engineering topics within the organization
Define responsibilities, processes, and interfaces within the mechanical discipline
Ensure consistent engineering quality, documentation, and design ownership

Structures & Composite Design

Define and own mechanical concepts and architectures for UAV structures, including composite airframes and structural components
Oversee design and analysis of composite parts, including material selection, layup concepts, and structural considerations
Ensure designs meet requirements for strength, stiffness, weight, durability, and manufacturability
Support the transition from prototype to production-ready composite structures

Mechanical Integration of Electronic Systems

Own the mechanical integration of electronic systems, including:
- Enclosures and housings
- Mounting and fastening concepts
- Connectors, cabling paths, and strain relief
- Thermal and vibration considerations
Define solutions for environmental protection, including sealing, ingress protection, and protection against temperature, vibration, and contamination
Ensure mechanical designs support serviceability, assembly, and maintenance

Integration, Testing & Quality

Drive mechanical integration from component to system level, ensuring proper fit, form, and function
Define and oversee mechanical testing activities, including:
- Structural testing
- Vibration and environmental testing
- Integration and assembly validation
Ensure traceable documentation of design decisions, analyses, and test results
Establish quality standards for mechanical design and verification

Cross‑Functional Collaboration

Work closely with:
- Electronics engineering on PCB, enclosure, and connector integration
- Software and systems engineering on functional and spatial requirements
- Manufacturing partners on feasibility, tooling, and production
Contribute to system-level trade‑offs involving weight, performance, cost, and reliability

Your profile

Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or a related field — or equivalent practical experience
Strong professional experience in mechanical design for complex technical systems
Proven experience with composite structures and lightweight mechanical design
Solid background in:
- Mechanical system architecture
- CAD design and technical drawing
- Mechanical integration and tolerance management
Experience leading or mentoring engineers, or acting as a technical lead
Quality-oriented, structured working style with strong ownership mindset
Fluency in English and strong technical communication skills

Strong Plus

Experience in UAVs, aerospace, robotics, or high-performance mechanical systems
Experience with:
- Environmental protection (IP ratings, sealing concepts)
- Vibration and shock considerations
- Thermal management for electronics
Familiarity with production constraints and scaling from prototype to series
Exposure to regulated or safety‑relevant industries

What we offer

End‑to‑end ownership of structures and mechanical system integration
Strong focus on composites and electronics integration
Close collaboration with electronics, software, and systems engineering
Combination of hands‑on design expertise and team leadership

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Über das Unternehmen

Nex Aero

Who We Are - NEX AeroAt NEX Aero, we are redefining how critical cargo moves across the world.We design, build, and operate next-generation heavy-duty drones capable of reaching places traditional logistics can’t, connecting remote communities, enabling urgent healthcare deliveries, and strengthenin...

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