Shift In-charge: Chakan

Job Description

Company Description

Sika is a specialty chemicals company with a leading position in the development and production of systems and products for bonding, sealing, damping, reinforcing, and protecting in the building sector and manufacturing industry. Sika has subsidiaries in 103 countries around the world and manufactures in over 400 factories. Its more than 33,000 employees generated annual sales of CHF 11.2 billion in 2023.

Position Title: Shift Leader

Department:  Operations

Location:  Chakan-Pune

Reports To:  Production Manager

Overview:

• Position responsible for manufacturing as per production Plan by following safety standards with good-Inter department coordination for smooth operation of Production.
• Position responsible for producing STP batches & IMM as per sales order with good quality by  following safety standards.

Roles and Responsibilities:

• Should be having knowledge on HMI and operating experience of operating Automated line.
• Inter department coordination for day to day operation and assist in production planning based on the sales orders and delivery schedules.
• Monthly RM/PM planning based on the production plan, advance intimation to planning & logistics to maintain sufficient stocks of RM/PM.
• Generation of production related documents from ERP/SAP.
• Execution and supervision of planned production by ensuring manufacturing of right product at first time.
• Weighed RM as per the standard batch card and getting optimum yield by consuming minimum man hours.
• Troubleshoot and adjust production parameters to maintain and sustain process quality.
• Machine and mold parameters set up as per production plan for carrying out the daily production activities smoothly.
• Coordination with maintenance department for equipment maintenance to avoid equipment breakdowns.
• Control of inventory of RM, PM and Semi finished goods as per the defined norms.
• To achieve the planned production targets.
• Ensure that nonconforming product is not shipped to the next process and that all potential nonconforming product is identified and contained in dedicated area until the correction is done.
• Responsible to increase the production efficiency and optimizing the rejection %
• Calculating OEE of production process and identify for any deviations leading for optimization of cycle time for efficiency improvements.
• Should be familiar with use of 7QC tool for problem solving & find out the root cause for repeated abnormalities.
• Should have knowledge of PFMEA and other IATF core tools like SPC.
• Shift wise documentation and reporting of production.
• Following all the safety and health procedures laid down as well as disposal norms to protect environment as per the EHS guidelines.
• To strictly follow the systems and procedure as per IATF 16969, ISO 9001 / .
• Ensure effective housekeeping of shop floor and equipment’s.
• Deliver On job training to shop floor workmen & update the competencies accordingly.
• Batch & continuous process experience.
• Excellent man-power management and willing to work under targets per shift.
• Individual Capability to handle machine and manpower.

Authorities:

• To stop production in case of non-conformity of products or processes

Qualifications/Experience:

• M.sc/Bachelor/ Diploma in Chemical Engineering/ Bachelor/Diploma in Mechanical Engineering/plastic processing and testing.

• 6-10 years in experience in Chemical manufacturing/Injection molding plant as supervisor. Experience of  adhesive & sealant or acoustic baffle manufacturing plant will be preferred.

Functional & Behavioral Competencies:

• Experience of handling multi production and multi RMs,
• Exposure of equipment maintenance procedures.
• Exposure of ISO Systems and EHS
• Active Material Handling Equipment License.
• Good Team player and ability to co-ordinate with internally and externally.
• Excellent written and verbal English communication
• Outstanding Leadership & organizing skill to work out daily/weekly/monthly/frequency schedule work and track the same accordingly.
• Ability to plan and execute work as per desired quality, time and cost.

Qualifications/Experience:

• M.sc/Bachelor/ Diploma in Chemical Engineering/ Bachelor/Diploma in Mechanical Engineering/plastic processing and testing.

• 6-10 years in experience in Chemical manufacturing/Injection molding plant as supervisor. Experience of  adhesive & sealant or acoustic baffle manufacturing plant will be preferred.