Sr. Manager - Operations

Position: Manager – Operations

Experience: 12-15yrs in the Aerospace Machining Industry

Qualification: Bachelor's Degree in Mechanical Engineering / a Diploma in Mechanical Engineering (DME)

Work Location: Bangalore

Candidate should have knowledge and experience in the following areas:

• CNC Machining Knowledge: Proficiency in CNC (Computer Numerical Control) machining is essential. This includes hands-on experience and the ability to solve machining-related problems.
  
• Machine Shop Management: Experience in managing a machine shop, specifically VMC (Vertical Machining Center) with 3-4 and 5-axis capabilities.
  
• NPD (New Product Development): Involvement in NPD processes, including cutting tool selection and NC (Numerical Control) programming.
  
• Aerospace Structural: Experience or familiarity with aerospace structural and engine parts is a desired qualification.
  
• Quality and Standards: Knowledge of quality management systems, including APQP (Advanced Product Quality Planning), FMEA (Failure Mode and Effects Analysis), and standardization.
  
• Lean Manufacturing: Proficiency in Lean Manufacturing methods, which focus on minimizing waste and maximizing efficiency.
  
• Methods Engineering: In-depth understanding of methods engineering to improve processes and workflows.
  
• Production Planning: Experience in production planning, including PDCA (Plan-Do-Check-Act) methodology.
  
• Batch Production Management: Knowledge of managing batch production processes.
  
• Quality Focus: Commitment to "First Time Right" (FTR) and First Pass Yield (FPY) principles, emphasizing quality in production.
  
• Inspection and Testing: Familiarity with inspection methods and part prove-outs to ensure product quality.
  
• Secondary Machining: Knowledge of secondary machining operations.
  
• Heat Treatment and Surface Treatment: Understanding of heat treatment and surface treatment processes.
  
• Grinding Operations: Knowledge of grinding operations.
  
• Assembly Techniques: Proficiency in assembly techniques.
  
• FAI (First Article Inspection): Experience in conducting first article inspections.
  
• Cycle Time Estimation: Ability to estimate production cycle times.
  
• Maintenance: Knowledge of machine maintenance and Total Productive Maintenance (TPM) practices.
  

Management and Leadership:

• Team Leadership: The role involves leading a team of 30-40 individuals.
  
• Shift Management: Managing shift teams and other managers.
  
• Worker Management: Overseeing workers and their activities.
  
• KPI (Key Performance Indicators): Monitoring and managing KPIs to ensure operational excellence.
  
• Continuous Improvement: Implementing Kaizen (continuous improvement) practices.
  
• Innovation: Promoting innovation within the team and organization.
  
• Self-Starting: Demonstrating self-initiative and driving improvement efforts.
  
• Mentorship and Collaboration: Mentoring team members and collaborating with colleagues.