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Assistant Engineer - Production

icon building Company : Acg
icon briefcase Job Type : Full Time

Job Description - Assistant Engineer - Production


Job Objective -


To oversee our production operations by keeping manufacturing a smooth through efficient process, (Laser cutting, Programming, Bending & Parts uploading in SAP) monitoring employees and organizing workflows. Production Engineer should also be able to optimize day-to-day activities while minimizing the costs. The goal is to ensure that production processes deliver products of maximum quality in a profitable manner. In a fast-paced environment like production, the supervisor is an integral part of the manufacturing process, and he must be competent and comprehend complex operations.


Primary responsibilities - 



  • Responsible for overall safety on shop floor and identifying Near mis, Unsafe acts & Unsafe condition

  • Lead a team of 10+ Plant associate and 10+ contract associates in a shift environment

  • Optimal utilization of resources including Manpower, Material, and machines. (Specially Laser cutting machine, Programming, Bending machine & related drawings knowledge)

  • Prepare weekly and daily production plan and monitor it to achieve targets in Laser cut & bending parts & it’s on time supply.

  • Responsible for self-inspection of job and entire quality of the product with OTDIF

  • Ensuring stage wise part inspection and final inspection as per QAP to maintain quality of the product competitive in market

  • Planning & coordination within production team to discuss the delivery schedule and ensure order execution through fabrication & assembly, successful IO, ITR Testing & Trials and FAT to dispatch machine in full.



  • Coordinating with Design, Purchase, PPC, Stores, during order execution at various stages including drawing issuing, MRP, procurement, MR, material issuing and LC parts uploading upto the dispatch activities.

  • Capable of doing risk assessment in production phase of machine and should resole the problem with appropriate action plan

  • Execute NPD machines/projects with ACG NPD team by exhibiting Innovation and Cross functional teamwork.



  • Preparing weekly customer wise, age wise inventory analysis report for execution location and conduct meeting with Stores, Purchase and Engineering team for Inventory control and consumption of non-moving inventory.

  • Knowledge and experience in Lean manufacturing tools like SWOT analysis, 5S, Value Stream Mapping, Work standardization, Lean Material flow.

  • Identify Muda/wastes in manufacturing process and develop Kaizens to eliminate it.

  • Rework Reduction

  • Able to identify Capex requirement and prepare an annual Capex budget for production.

  • Coordination with cross functional team to resolve critical customer complaints and implement CAPA

  • Prepare various production MIS like BSC, GMI, Business rules

  • Lead cost saving project

  • Experience in ISO


 


Key Result Areas -



  • Achieve weekly and Monthly production target

  • Timely readiness of LC & bending part with system (SAP) uploading upto dispatch activities.

  • Complete targeted cost saving projects in Gross margin Improvement

  • Rework Reduction

  • Kaizen development

  • Near Mis, Unsafe act, unsafe condition Identification

  • Ontime problem solving through CAPA methodology

  • Conduct monthly 6S audit and sustain score

  • Lead time reduction


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