Assistant - Maintenace, PFD, Aurangabad, ACG Capsules

• Lead the maintenance staff for proper troubleshooting and mechanical maintenance of machines in post-production -manufacturing


• Do proper planning and execution of preventive and periodic maintenance of machine as per schedule to control downtime


• Execute new projects & developments in department within time frame

Strategic and planning

Functional

Core

·       Ensure proper troubleshooting and mechanical maintenance of machines. Resolve recurring problems on the machine running or on quality of printed capsules and provides solution

• Maintaining of documents including critical SOPs


• Managing breakdowns within the standard timings


• Maintaining machine breakdown history cards and carry out breakdown analysis.


• Suggests and implements necessary preventive checks, correctives and modifications related to machines


• List preparation of various machine equipment’s in the department requiring preventive maintenance and ensures periodic preventive maintenance of such equipment


• Ensure documents & standard procedures for preventive maintenance of machines and equipment’s. Maintain reports and entry In GEFU system


• Takes periodically the stock of change parts, sub-assemblies and other components


• Plan & do Size change of machines with co-ordination with section head in order to maintain line layout


• Ensures that all the equipment’s in the department are maintained in proper working conditions         to reduce process loss


• Ensures proper spare parts planning and coordination with purchase for availability of machine spares with cost optimization


• Raise purchase requisition for various spares and components as required and coordinate the procurements with purchase dept.


•  


• Suggest & implement different methods related to operations to reduce cost in the dept.


• Ensue proper inspection of the spares/equipment received from vendors.


• Installed and commissioning of new equipment’s in departments with proper validation of equipment’s (DQ/IQ/OQ/PQ) in coordination with QA


• Monitor and review CAPA implementation in order to avoid repeat customer complaint in coordination with Quality & department staffing


• Monitor cGMP, GDP, ISO, EMS, EHS, internal audits and other such systems effectively and maintains records accordingly to ensure zero non-compliance


• Ensure Safety standards are maintained within department

Internal process

People development

• Ensure identification of development needs for associate and ensure implementation of Training with HR department in order to support Departmental goals


• Provide appropriate training to the associates


• Successor /2nd line development

• Achieve Budgeted DAFOE (PML reduction)


• Achieve Budgeted OTDIF


• Achieve department budget (stores, repairs & maintenance)


• Zero critical internal and external complaints


• Resource (Man and Material) utilization as per Budget


• Percentage compliances (Safety , Regulatory)

Internal Interfaces

External Interfaces

• Quality, Purchase, Stores, Engineering, Production, HR and Admin, IT, Finance

• Group companies, Suppliers, Contractors/Vendors