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Assistant Manager Battery & HV Safety

Job Description - Assistant Manager Battery & HV Safety

Role
Summary

The
Assistant Manager – Battery & HV Safety will oversee thermal runaway
mitigation, high-voltage clearances, electromagnetic/electrical hazards, and
safety compliance across all battery assembly, R&D labs, flight test beds,
and hardware integration environments. This role ensures operational and
functional safety across high-voltage energy storage systems, aircraft power
distribution, and sensitive electronic units.

Qualifications
& Skills

  • Mandatory
    Qualifications: B.E./B.Tech in Electrical, Electronics, Energy, or Safety
    Engineering.

  • Mandatory
    Experience: Hands-on experience in high-voltage battery
    safety, laboratory testing, and electrical equipment safety within the EV,
    eVTOL, or aerospace sectors.

  • Preferred
    Experience: Direct experience with NFPA 855 (Energy Storage Systems), UN
    38.3, ARP4761 / DO-254 / DO-160 (Environmental Conditions and Test
    Procedures for Airborne Equipment), ISO 26262, or aerospace-grade
    lithium-ion cell testing.

  • Primary
    Skills: Lithium-ion thermal runaway prevention, High-Voltage (HV)
    isolation & Lock-Out/Tag-Out (LOTO), Electrical/electronics hazard
    assessment, airborne electrical power distribution safety, Avionic test
    rig safety protocol design, and electrostatic discharge (ESD) / arc-flash
    risk mitigation.

  • Secondary
    Skills: EHS Incident/Accident investigation, Root cause analysis (RCA),
    emergency response planning for airborne chemical/electrical fires, vendor
    audit for specialized PPE, and grounding/bonding safety clearance.

Key
Responsibilities

  • System
    & Facility Safety: Establish and enforce strict safety standards
    across high-voltage testing environments, battery assembly areas, and
    charging infrastructure.

  • Thermal
    & Fire Containment: Design and execute thermal runaway containment
    procedures, fire suppression protocols, and specialized emergency response
    plans for battery and electronics R&D labs.

  • Equipment
    & PPE Management: Manage the selection, procurement, and maintenance
    of high-voltage PPE, insulated tools, ESD protective equipment, and
    arc-flash protection gear.

  • Incident
    Investigation: Lead incident investigations involving battery thermal
    events, electrical anomalies, or avionics hardware shorts, developing
    robust root cause analyses (RCA) and preventative actions.



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