Deputy Manager- Maintenance BIW

Responsibilities & Key Deliverables

• Ensure maximum equipment uptime (MTBF improvement) across TCF/Assembly lines through effective preventive and predictive maintenance practices


• Execute and monitor planned preventive maintenance (PPM) schedules for critical assets such as conveyors, tightening systems, robots, and utilities


• Lead breakdown maintenance activities, ensuring minimum downtime and quick restoration of production operations


• Drive root cause analysis (RCA) and corrective/preventive actions (CAPA) for recurring equipment failures


• Coordinate with production teams to ensure zero disruption to takt time and line balancing


• Manage and maintain spare parts inventory, ensuring availability of critical spares while optimizing cost


• Implement and sustain TPM (Total Productive Maintenance) pillars, including Autonomous Maintenance and Focused Improvement


• Ensure compliance with safety standards, statutory norms, and EHS requirements during maintenance activities


• Support implementation of low-cost automation (LCA) and continuous improvement initiatives for productivity enhancement


• Monitor and control maintenance KPIs such as breakdown hours, OEE, MTTR, and maintenance costs


• Lead and guide a team of technicians and contractors, including skill development and performance supervision


• Ensure proper documentation of maintenance records, checklists, and audit compliance (ISO / TPM audits)


• Collaborate with plant engineering / vendors for new equipment installation, commissioning, and stabilization


• Drive energy conservation and utility optimization initiatives within the shop

Experience

3- 8 years

Industry Preferred

Automotive

Qualifications

B.E/BTech

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