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Deputy Manager - Process

Job Description - Deputy Manager - Process

Responsibilities
Production & Process Management

  • Ensure daily execution of blade manufacturing operations as per production schedules.

  • Monitor and control critical manufacturing processes including mold preparation, layup, infusion, curing, demolding, assembly, finishing, and inspection.

  • Ensure process compliance as per work instructions, SOPs, and engineering specifications.

  • Coordinate with Planning, Quality, Maintenance, SCM, and EHS teams to achieve production targets.

  • Drive line balancing and productivity improvement initiatives.

Process Excellence

  • Analyze production losses, cycle times, and process bottlenecks.

  • Implement Lean Manufacturing, Kaizen, 5S, and operational excellence initiatives.

  • Support new product introduction (NPI) and process validation activities.

  • Conduct root cause analysis for process deviations and implement CAPA.

  • Improve process capability and reduce rework/rejection levels.

Quality Assurance

  • Ensure adherence to blade quality standards and customer specifications.

  • Monitor critical process parameters and quality checkpoints.

  • Work closely with Quality teams to reduce defects and improve First Pass Yield (FPY).

  • Facilitate resolution of customer complaints and internal quality issues.

EHS & Compliance

  • Ensure compliance with all EHS requirements during manufacturing activities.

  • Promote zero-harm culture across the shop floor.

  • Conduct safety observations, risk assessments, and corrective actions.

  • Ensure statutory and organizational compliance related to manufacturing operations.

Team Management

  • Lead a team of engineers, supervisors, and operators.

  • Develop team capability through coaching, training, and skill enhancement initiatives.

  • Drive employee engagement, productivity, and performance management.

  • Manage manpower deployment and shift operations efficiently.

Cost & Productivity Improvement

  • Drive reduction in material consumption, scrap, and process waste.

  • Monitor manufacturing KPIs and implement corrective actions.

  • Support digitalization and automation projects within blade manufacturing.

  • Contribute to annual cost-saving and productivity enhancement programs.




Qualifications
Educational Qualification

  • B.E./B.Tech in Mechanical, Production, Composite Materials, Aerospace, Industrial Engineering, or related discipline.

Experience

  • 6 to 10 years of experience in manufacturing operations.

  • Preferred experience in Wind Turbine Blade Manufacturing, Composite Manufacturing, Aerospace Composites, FRP, Renewable Energy, Automotive Composites, or Heavy Engineering.

  • Experience in blade processes such as Layup, Infusion, Curing, Finishing, and Assembly will be preferred.




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