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Engineer - Continuous Improvement Cell, Pithampur, ACG Capsules

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Job Description - Engineer - Continuous Improvement Cell, Pithampur, ACG Capsules


Strategic and planning



  • Support the Plant in execution of CI strategy


 



  • Participate in yearly Improvement area Identification exercise, make a list of them and execute the projects as per the agreed upon plan


Functional


Core



  • Execute the CI initiatives and measure effectiveness vis-a-vis the envisaged project outcome

  • Execute the project plans along with project leaders for all identified CI projects in the plant

  • Analyse project data using lean six sigma tools through Minitab and conduct observation studies/trials in every project

  • Coordinate with Project Leaders for action plans & Engineering solutions for project delivery (for every CI project at the plant)

  • Monitor and communicate project status, team attendance, periodically to the Plant CIC team & Project team

  • Provide Documentation support to the project teams

  • Support in execution of Technical Training Calendar

  • Facilitate implementation of Kaizen Mechanisms to drive small improvements across the plant

  • Execute observation studies/trials along with Plant team using systemic tools

  • Creation of training modules for various CI and Technical Trainings

  • Implement Visual Management practices in shop floor along with HODs

  • Conduct 5 S audits with HOD production and circulate reports.

  • Facilitate Small Group Activity teams / Quality Circle Teams for Problem Solving


 


Internal process



  • Escalate delays and non-compliances to CI Manager and HODs

  • Creation of Projects Dashboard for CI Manager’s Review

  • Execute the projects on potential areas of improvements and track the implementation of the same.

  • Prepare and share the implementation status of Kaizen and group activity with CI Manager


People development



  • Train the identified associates by respective process owners for various initiatives

  • Train the people for CI practices

  • Support in execution of Quarterly Kaizen Events, yearly Six Sigma Project competitions for associates.


 



  1. Key Result Areas










  • No. of Continuous Improvement Projects completed vs planned (*provided this is reflected in the respective JD of Plant Head & Function Head)

  • No of processes standardized through various CI projects

  • No. of Kaizen Projects Completed vs planned

  • No. of People Trained as per the training calendar against actual

  • GEMBA Walks Improvements Planned vs Actuals

  • 5-S Implementation Audits




  1. Key Interfaces














Internal Interfaces



External Interfaces




  • Manufacturing

  • Quality

  • Engineering

  • Post Manufacturing

  • HR

  • Plant SCM

  • Plant Finance

  • Central CIC




  • Project Steering Committee Stake Holders

  • External Consultants

  • External Vendors



 


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