Lead - Engineering, Dahanu, ACG Capsules

Strategic

• Prepare annual budget for maintenance and resources

Functional

Core

1.   Achieve reduction in downtime on account of engineering

• Conduct preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area


• Monitoring process parameters and carry out corrective actions for utilities and HCMs on regular basis


• Conduct root cause analysis for repeated failure and implement CAPA


• Ensure availability of critical spares in ready to use condition to maintain plant up-time


• Adhere to safety guidelines at all times


• Carry out corrective actions to reduce the capsule defects in coordination with Production


• Conduct condition-based maintenance along with the mechanical and electrical works


• Analyze data from available log books/SCADA/IIOT systems and accordingly prioritize line of actions for mitigation


• Maintain documentation related to maintenance and machine history cards


• Compliance to regulatory and statutory norms


• Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance


• Ensure machine health for continuous operations of all HCMs


• Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms

2.   Planning & execute capacity expansion and other improvement projects in the facility

• Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule


• Coordinate with external & internal SMEs or consultants for designing systems, wherever required


• Support other user functions in execution of their departmental projects


• Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements


• Plan and execute innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation


• Assist QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process

3. Energy Conservation

• Ensure implementation of various energy saving projects to achieve budgeted ECR


• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost

4. Cost optimization

• Ensure cost optimization in improvement projects with vendor development


• Ensure reduction in R&M cost

Internal Process

• Prepare PM compliance report on monthly basis to HOD


• Prepare, review and submit downtime analysis report on regular basis to HOD

People Development

• Develop associates on multi skilling


• Provide on job and classroom training to associates

Internal Interfaces

External Interfaces

• Lead engineering online


• Lead engineering Maintenance


• HOD Engineering

• Customers


• Vendors