Lead - Engineering Maintenance, Dahanu, ACG Capsules

• Oversee electrical & mechanical maintenance of HCM, utilities, mucilage preparation equipment, ensure calibration of equipment to deliver desired efficiency and up-time


• Plan & implement cost control initiatives and automation projects to achieve Engineering budget wrt energy, stores & spares (engineering) and R&M


• Ensure compliance to statutory and regulatory obligations

Strategic

• Review annual budget for maintenance, calibration and resources

Functional

Core

Achieve reduction in downtime on account of engineering

• Ensure adherence to preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area as per plan


• Review process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis


• Review root cause analysis for repeated failure and effectiveness of CAPA


• Ensure availability of critical spares in ready to use condition to maintain plant up-time


• Analyze data from available log books/SCADA/IIOT systems and accordingly review the line of actions implemented for effective mitigation


• Ensure proper documentation is maintained related to Engineering and calibration


• Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance


• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms

Planning & execute capacity expansion and other improvement projects in the facility

• Plan and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule


• Coordinate with external & internal SMEs, stakeholders and consultants for designing systems, wherever required


• Support other user functions in execution of cross functional projects


• Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements


• Review and ensure execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation


• Coordinate with QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process

Energy Conservation

• Ensure implementation of various energy saving projects to achieve budgeted ECR


• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost

Cost optimization

• Ensure cost optimization in improvement projects with vendor development


• Ensure reduction in energy, stores & spares (engineering) and R&M cost

Internal Process

• Circulate PM compliance report on monthly basis to Plant and Central function


• Review and submit downtime analysis report on regular basis to Plant and Central function

People Development

• Develop associates on multi skilling


• Provide on job and classroom training to associates

Internal Interfaces

External Interfaces

• Lead Electrical maintenance


• Lead utility Maintenance

• Customers


• Vendors