Lead Operational Excellence Dahanu, ACG Capsules

Company : Acg

Job Type : Full Time

India

Number of Applicants

000+

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Job Description - Lead Operational Excellence Dahanu, ACG Capsules

Deliver Continuous Improvement projects through structured analysis and improve plant performance metrics

Provide support to CI project leaders in creating project plans, analytics, conducting observation studies, develop control plans to ensure on time project delivery.

Design and implement change management events in line with CI roadmap

Support in driving the technical and analytical capability building for the plant to achieve operational excellence

Support the Plant OPEX lead in execution of Plant OPEX strategy

Identify Improvement areas and plan improvement projects and CI initiatives for the plant

Create an assessment structure to measure the effectiveness of CI initiatives vis-a-vis the envisaged project outcome

Plan & Align resources (reading modules) for technical trainings and provide support as needed

Facilitate cross functional focussed Improvement projects using Lean and Six Sigma complex problem-solving methodology.

Analyse Continuous Improvement project data using Six Sigma statistical tools and conduct Gemba observation studies for cause validation and improvement actions.

Facilitate and develop detailed project plans along with project leaders for Lean and Six Sigma improvement projects

Coordinate and follow up for action plans and ensure on time delivery of CI projects

Monitor daily project wise actionable/observation studies/trials and the project participation of the stakeholders through various systemic methods

Monitor and communicate project status periodically to all stakeholders

Facilitate Small Group Activity (Quality Circle) teams for Problem Solving.

Facilitate implementation of Kaizen to drive small improvements across the plant

Facilitate implementation of Best Practice Replication across the plants

Facilitate implementation of Low-cost Engineering control solutions to sustenance of improvements

Conduct Value Stream Mapping, Bottleneck Process studies for Improvements

Lead implementation of Lean Daily Management system and Tier Reviews to drive Autonomous Shopfloor performance improvements across the plant

Creation of training modules for various CI skill sets (Lean,Six Sigma, Kaizen,TPM)

Plan and Execute Six Sigma, Lean, Kaizen, TPM trainings.

Execute and support in imparting Technical Trainings as per training Calendar

Facilitate weekly Project Reviews with Plant Project team, Plant Mfg Head, Plant Head, Plant Opex Lead, OPEX Program Manager and Global OPEX Head

Facilitate monthly Plant Steering committee reviews

Escalate delays, challenges and non-compliances in implementing various CI initiatives to Plant Mfg Head, OPEX Program Manager and Plant Head.

Create CI Projects Dashboard for Review by Plant Head and Top management

Conduct GEMBA walks with HODs to regularly identify potential areas of improvements and track the implementation of the same.

Conduct Gemba Kaizen Idea Workshops and Kaizen initiatives across the plant

Collaborate with all relevant stakeholders in executing, monitoring and tracking of Technical Training

- Train the people across all departments on Gemba Kaizens to develop CI culture.
- Support in design and execution of Quarterly Kaizen Events, yearly Six Sigma Project competitions for employees.
Identify & develop project teams for analytics and sustenance of improvements

Qualification - MBA in Operations and BE/BTECH Mechanical

Experience - 5-8 Years

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Lead Operational Excellence Dahanu, ACG Capsules

Job Description - Lead Operational Excellence Dahanu, ACG Capsules

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