Lead - Production, Pithampur, ACG Capsules

Strategic Planning Activities:

Core:

• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )


• Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE


• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Gelatin level)


• Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity.


• SCADA monitoring for process parameters and take corrective actions in cases of deviation


• Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.


• 100% SAP entries of Dips and Downtime for that shift
  

   

  
  


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  First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR

  
  

   

  
  


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  Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects

  
  

   

  
  


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  Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.

  
  

   

  
  


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  Ensure all the necessary Material for the shift is available

  
  

   

  
  


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  Communication of quality status to entire team to maintain consistent quality

  
  

   

  
  


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  Execute uncut camera/laser sensor teaching during colour change

  
  

   

  
  


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  Shift handover and takeover

  
  

   

  
  


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  Facing Observation audits in shifts

  
  

   

  
  


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  Conduct daily shift opening meeting with team for shift planning

  
  

   

  
  


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  Review of Shift documents

  
  

   

  
  


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  Plan and give training to the Operators on GDP

  
  

   

  
  


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  Ensure Associates are attending trained on GMP & DI Policy.

  
  

   

  
  


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  Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.

  
  

   

  
  


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  Use Golden Batch during color change and increase 100% compliance.

  
  

   

  
  


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  Use of RTBC and ensure every action log.

  
  

   

  
  


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  Ensure closure of batches as per dispatch schedule to ensure OTDIF compliance.

  
  

  Internal process:

  
  

   

  
  


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  Preparation of various reports.

  
  

   

  
  


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  Monitor and review Multiskilling initiatives in order support Departmental goals.

  
  

  People development:

  
  

   

  
  


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  Ensure proper manning and shift handling, shift activities.

  
  

   

  
  


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  Effective training to the operators with evaluation for compliance.

  
  


• Effective manning to utilization of available sources.