Manufacturing Engineer - Composites(assembly)

 As a Mid senior Level Manufacturing engineer -
Composites, you will be responsible for design & optimization of
manufacturing processes for sub-assembly& assembly for eVTOL airframes
prototype manufacturing & supporting in assembly integration. The candidate
will be responsible for interacting with Manufacturing, QA, Structural design
& other cross functional teams in realization of composites parts,
sub-assembly and prove out.

Roles
& responsibilities

1. Develop and
   optimize manufacturing processes for sub assembly & assembly of
   Airframe.
   
2. Optimize facility including
   layout planning, utilities coordination, equipment selection,
   installation, and commissioning.
   
3. Specify, source, validate, and
   maintain capital equipment such as CNC routers, ovens, and bonding tools.
   
4. Apply expertise in bonding and
   fastening of composite detail parts & sub assembly to meet the design
   requirements of Assembly.
   
5. Oversee bonding preparation
   processes, including surface treatment, adhesive application, and cure
   cycle optimization.
   
6. Propose repair and rework strategies
   as part of involvement in RCCA.
   
7. Create and maintain detailed
   work instructions, process documentation, and tooling specifications.
   
8. Collaborate with engineering,
   quality, and production teams to ensure manufacturability and compliance
   with aerospace standards.
   
9. Troubleshoot production issues
   and implement corrective actions to improve yield, reduce scrap, and
   enhance overall process efficiency.
   
10. Support New Product
    Introduction (NPI), continuous improvement activities, and lean/Six Sigma
    initiatives.
    
11. Perform
    DFM/DFA assessment of part & tooling design to ensure
    manufacturability of airframe systems.
    
12. Experience with Excel,
    PowerPoint / Google suite & PLM
    
13. Adhere to
    project timelines and budgets and quality of output.
    
14. Basic knowledge on cost
    estimation & time study of project execution.
    
15. Basic
    knowledge on QMS, QC tools & Metrology
    
16. Basic
    knowledge on GD&T, Fits & assembly
    
17. Basic knowledge on PFD,PFMEA,
    Control plan
    

Required
Skills

1. ERP & PLM
   
2. CAD software
   (Preferably CATIA or NX, Solidworks)
   
3. Material
   Selection
   
4. Composite
   manufacturing processes
   
5. Aircraft
   assembly processes & integration
   
6. Tooling Design
   & Development
   
7. Project
   Management
   
8. Analytical
   skills
   
9. Cost Analysis
   
10. Quality
    Control
    
11. Problem-Solving
    

1. Bachelor’s
   degree in Mechanical, Aerospace or any related field.
   
2. Work
   experience in 4+ years in Manufacturing of sub assembly & assembly of
   composites structures in the aerospace industry.
   
3. Familiarity
   with different types of composites materials & manufacturing
   processes, assembly & toolings is highly desirable.