Mgr (Ckd Export Mcd)

Job Description

Job Title:

AM/MGR (EXPORT ASSEMBLY - MCD)

Level:

EX- L3

Function:

Manufacturing Operations

Department (Sub-function):

EXPORT ASSEMBLY – MCD (VEHICLE ASSEMBLY)

Office/Location:

BAL Waluj - Motorcycle Division. Chhatrapati Sambhaji Nagar (Aurangabad)

Reporting to

Direct Reports

LX

@ 250-300 / Shift

Internal

External

Direct

• Engine Assembly, Paint Shop


• Quality Assurance


• Planned Maintenance (PM)


• PPC and Manufacturing Engineering

• Manpower: Service Providers


• Vendor: parts suppliers


• International Business – Work Order Management, Logistics Team, Assembly Support Group

Indirect

• HR, Support Services, Facility Engineering

• Transporters / B2S2 Vendors

  Educational Qualifications

BE - Mechanical Engg. OR Production & Industrial Engg. from renowned institution

Work Experience

Min:          5 years

Max:

 10 years

Industry Specification

Target Industry: Automotive Vehicle Assembly, Automotive Warehouse Management & Outbound logistics.

  Additional Requirements

Understanding of assembly processes, work content measurement & line balancing techniques.

Hands on experience and deep understanding of SAP production transaction codes & ability to Identify gap for Improvements.

Preferred Vernacular Language:

English & Hindi (Verbal & Non-Verbal) , Marathi – Verbal is an added advantage.

Age

Min: 26 Yrs

Max: 32 Yrs

Need for travel

   Rarely

Technical

• VAVE cost saving proposals / Packaging Cost Optimization.


• Knows and able to Drive Process/ Productivity improvements.


• Knowledge & Exposure to implement best assembly practices in production processes.


• Knowledge of automobile industries multi model assembly lines and material handling.


• Awareness of newer technologies & automations used for conveyorized assembly process.


• Sample Vehicle Build for Material BoM Confirmation, Vehicle Testing etc.


• Drive SAP & System-related improvement Projects.

 Should have knowledge and hands on experience for implementation of:

1. TPM systems, including JH/KK/E&T/QM ……. pillar activities.


2. Compliance to various ISO System Audits – QMS, EMS, OHSAS (Integrated Management System)


3. Material Flow Optimization & Improvement.


4. Material Handling Improvement & Equipment usage Optimization.


5. Poka-yoke and Automation for Zero Defect Production.


6. Cost & NVA reduction using ECRS Techniques.


7. Drive Safety & 5S to maintain Shop Hygiene & Housekeeping standards in the shop.


8. Safe Operations and handling of Equipment for Primary, Secondary & Third-Party safety.

Functional

   SAP (PRD- Production Module and WM - Warehouse Modules). MS Office Tools

Behavioral

 Able to work in CFT - cross-functional teams to Drive Improvement Projects.

 Lead to drive Shop Floor Harmony and team working and achieve daily targets.

 Excellent Verbal & Non-Verbal communication.

6. KEY RESPONSIBILITIES (Role Based - Std Library)

• Ensure smooth operations of conveyor lines: Plan and achieve shift wise production target as per quality standards.


• Provide support to team members in the shops to improve PQCDSME parameters.


• Interface, plan and execute engineering changes at Export Assembly.


• Coordinate hassle free introduction of new models as per planned schedule.


• Plan to analyze & improve line Right First Time / Overall Line Effectiveness / Zero Defect Production.


• On the job training and capability building of cell members & DTEs for current as well as future roles.


• Process Enhancement through AI / Digitization activity


• Ergonomics, Safe work balance improvements on Export assembly lines