MGR (MATLS-Proprietary V Quality)

Division

 BAL Akurdi

Department

Materials

Level / Grade

L3 (EX)

Functional Area

Proprietary

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Job Title

MGR (MATLS QLTY – PROPRIETARY)

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Reporting

Functional reporting to        :  MANOHAR S SAMAGA

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Background

i) Educational Qualification

•  Filling a position vacated recently in Materials Proprietary Parts Quality section

Desirable: B.E. (Mechanical) , (Production)

ii) Experience

Minimum:  8

Maximum: 10

iii) Age Limit

Minimum:  30

Maximum:  35

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Job Role & Responsibilities

Applicable parts :  

• Clutch Assembly


• Engine Piston Assembly


• Engine Valves


• Engine Valve Guides, Valve Seats (Sintered & Machined)


• Engine Chain Tensioners


• Engine Oil Pumps


• Exhaust Catalyst


• EGR Valve/ Oil Cooler


• Petrol Tank Caps


• Ignition Lock, Seat Lock


• Anti-roll bar


• Bearings – Ball, Needle, Bimetal


• Window regulators

New Models :

• Run at rate for parts , NC/Improvement points listing, confirmation of corrective actions - CTQ (Critical To Quality) & CTP (Critical To Process). Confirmation of application of Best Practices/ PRBFM (Process Review Based on Failure Modes).


• Checking of DR documents / Product test reports /Control Plans/ Inspection Agreements & PDIRs / Checking of 18 IATF documents.


• Follow up of dimensional deviations & actions for regularization of tolerances with R&D after process establishment .


• Application of ZDM (Zero Defects Methodology) based on CTQs leading to Engineering Fail-safing of process controls & Inspection controls at Assembly, Subassembly & Child parts based on process capability study.

Post productionization:

• Planned audits of IPO (Input-Process-Output) / Control Plan of recently developed parts.


• Monitoring & reduction of monthly QSR & IHR of vendors.


• Confirmation of HD of PRBFM points.


• Preparation of Best Practices list in addition to PRBFM points.


• Initiation of de-skilling projects.


• Actions on ‘Weak Vendors’

 EFR/Warranty : 

• Understand each EFR/spike in FFR.


• Study root cause with vendor team & BAL CFT team.


• Identify the process robustness improvement points.


• Incorporate them into IPO Audits or Process audits to confirm sustenance.

Desirable skills

• Knowledge of TPM application : JH(Jisu Hozen), PM (Preventive Maintenance), Layered audits, KK (Kobetsu Kaizen), Lean manufacturing, Industrial Engineering.


• Good exposure to MS Office tools .


• Practical applications of SPC (Process study method, Histogram preparation, evaluation of 6 Sigma, Cp & Cpk), Fall Tree / Ishikawa/ Fish Bone diagrams for analysis, DOE (Design of Experiments), KT analysis (Kepner Trego).