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Mgr (Qa 4Wh)

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Job Description - Mgr (Qa 4Wh)






























Job Description



Job Title:



MGR (QA 4Wh)



Level:



L3



Function:



QA 4Wh         



Department(Sub-function):



QA Engine assembly



Office/Location:



Waluj – Aurangabad



 




  1. JOB PURPOSE: 

    1. Engine assembly – Assly process for part fitment sequence. 

    2.  New Model :- Introduction, Check sheet preparation as per  MPL, Inter face with ME

    3.  Incoming Parts inspection Dimensional & Aesthetic requirement.

    4.   Scheduled inspection of Casting, Forging, electrical & Propriety parts

    5.  Conducting audit of engine assembly process .  

    6.  Conducting audit of vendors – C&M, F&M .

    7. Failure Analysis of NC Part for Assy Lines and field failures.

    8. Effective communication to Vendor, R&D, ME & Production to understand defect phenomenon.

    9. Effective communication to vendors for implementing corrective & preventive actions.

    10. Vendor audit NC, improvement points and corrective actions communication to the Management.

    11. Interface with Vendors, PPC, Materials for issues and for improvement projects / engineering changes / new model etc

    12. Metallurgical & Millipore inspection at vendor end & at engine assembly.

    13. QMS & SHE System co-ordination of Departmental activities.



  2. REPORTING RELATIONSHIPS












    Reporting to



    Direct Reports



    Lx (QA)



      Lx (QA)



     




  3. INTERACTION WITH STAKEHOLDERS





















     



    Internal



    External



    Direct




    • Interface with R&D, CD, Purchase QA, ME, PPC & Assly shop for new model /ECN implementation, ICC issues, improvement projects etc.




    • Vendors

    • Vendor audit NC, improvement points and corrective actions communication to the Management

    • IBU/EBU :- Field issues.  



    Indirect



     



     



     




  4. JOB REQUIREMENTS







































     


    Educational Qualifications



    Graduate in Mechanical Engg from reputed institute with good academic track record.



    Work Exp



    Min: 4



    Max:



    8



    Industry Specification



      QA activity



     Additional Requirements



    Knowledge about basic manufacturing process and assembly process.



    Preferred Vernacular Language:



      English/Hindi/Marathi



     



    Age



    Min:26 Yrs



    Max: 30 Yrs



     



    Need for travel



    Domestic – Monthly –For audits



     




  5. KEY COMPETENCIES (Repository & Standard Libraries for Competency Framework - Drop own tions access to Admin)














    Technical



    1.Knowledge of Assly/Welding/Machining/ and Basics of each process.


    2. Awareness about ...welding /plastic (ABS/PP)/machine lab testing equipment


    3. Analytical ability and Process know how to identify abnormality mapping.


    4 Knowledge of PFMEA & DFMEA of 4 Wh Parts & Process –FTA analysis


    6.Aware of engineering drawings


    7. Should have knowledge and exposure in implementation of TPM systems, ISO



    Functional



       IT tools expertise like SAP, Power Point , Excel , MS office etc



     
















    Behavioral



    Ability to Interface with cross functional teams. Vendor + ME +IB + R&D


    Team working Within- Production +ME +QA other function


     Presentation skills-- Good communication, planning, coordination, and leadership skills. Presentation Management



    6. KEY RESPONSIBILITIES (Role Based - Std Library)




    • Legal compliance :-Establishing poka yoke & process controls

    • Quality safety norms -safety compliance.

    • System Compliances: Zero NC in audits by ‘Internal audit’ department & ‘External audit’ agency

    • Defining SOPs for following processes and following those meticulously

    • Zero NC in audits by ‘Internal audit’ department & ‘External audit’ agency

    • Export zero IRU.



    1. CKD packing mode, B) Part level packing mode, C) To improve dpr of export distributor



    • Communization of QA system across all plant –

    • Vendor Part Process audits

    • Hassle free introduction of new model.

    • Expertise in failure analysis, initiating corrective preventive actions.

    • Knowledge & expertise in using different problem-solving techniques (7 QC Tools , FMEA ).

    • Exposure to TPM ,  QMS and SHEMS implementation in work area.


     



     




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About the Company

Bajaj Auto

Discover the unparalleled excellence of Bajaj Auto, a leading manufacturer of bikes, Qutes & electric 3-wheeler. Explore our collection and book one online!

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