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Plant Head (OTG & Kitchen Chimneys)

Job Description - Plant Head (OTG & Kitchen Chimneys)

Position Objective

We are seeking a hands-on, result-oriented Plant Head to manage end-to-end manufacturing operations for OTGs and kitchen chimneys, including sheet-metal fabrication, press shop, tooling, welding, surface finishing and final assembly.

The candidate will be responsible for manufacturing efficiency, productivity, quality, cost optimization and timely delivery.

Key Responsibilities:

1. Fabrication & Press-Shop Operations

* Manage sheet-metal cutting, punching, stamping, bending, forming and welding operations.
* Oversee mechanical/hydraulic presses, dies, tools, jigs and fixtures.
* Improve machine utilization, material yield and tooling efficiency.
* Reduce scrap, rejection, downtime and manufacturing costs.

2. Assembly & Production Management

* Manage OTG and chimney assembly lines, testing and finished goods production.
* Optimize line balancing, manpower productivity and production cycle times.
* Ensure production targets, quality standards and delivery schedules.
* Implement lean manufacturing, 5S, Kaizen , TPM and automation.

3. Quality & Cost Management

* Ensure product quality, electrical safety and manufacturing process controls.
* Reduce rejection, rework, warranty failures and conversion costs.
* Drive continuous productivity improvement and value engineering.
* Monitor manufacturing KPIs and implement corrective actions.

4. New Product Development & Industrialization

* Coordinate with R&D/NPD teams for new product launches.
* Develop manufacturing processes, tooling, dies, fixtures and assembly systems.
* Support component localization and supplier development.
* Ensure smooth transition from prototype to mass production.

5. Plant Leadership

* Lead fabrication, press shop, assembly, quality, maintenance and engineering teams.
* Manage production planning, manpower, equipment and plant resources.
* Ensure factory safety, statutory compliance and operational discipline.
* Maintain effective production and inventory controls through ERP/SAP.



Requirements

Candidate Requirements:

* 12–18 years of manufacturing experience, including at least 5 years in a senior production or plant leadership role.
* Strong hands-on experience in sheet-metal fabrication, press-shop operations and high-volume assembly.
* Sound knowledge of press tools, dies, welding, production engineering and maintenance.
* Proven track record in productivity improvement, cost reduction and quality management.
* Strong leadership, analytical and problem-solving capabilities.

Preferred Industry Background:

* Automobile and automotive component manufacturing
* Consumer durable and home appliances
* Kitchen appliances and electrical equipment
* Sheet-metal fabrication and engineering industries


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