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Production Supervisor - Chemical Industry

Job Description - Production Supervisor - Chemical Industry

Job Purpose:-



To supervise day-to-day production activities and ensure that cleaning and hygiene products are manufactured safely, efficiently, and as per approved quality standards, production plans, SOPs, and batch requirements.



Key Responsibilities

 Production Planning & Execution

  • Execute daily production plans as per production schedule.

  • Ensure timely completion of batches as per planned quantity and timelines.

  • Allocate manpower, machines and resources effectively.

  • Monitor production output and report delays or bottlenecks.


 Batch Manufacturing

  • Ensure manufacturing is carried out as per approved BMR/BPR, formulation and SOP.

  • Monitor addition of raw materials, mixing time, temperature, pH and other product-specific parameters.

  • Ensure correct sequence and quantity of raw material addition.

  • Monitor batch-to-batch consistency.


 Manpower Management

  • Allocate operators/helpers to different production activities.

  • Supervise attendance, discipline and productivity of workers.

  • Provide on-job training to operators regarding SOPs and safe working practices.

  • Ensure optimum manpower utilisation.


 Quality Control

  • Coordinate with QC for in-process and finished product testing.

  • Ensure production parameters are maintained within specified limits.

  • Immediately report deviations, rejections or quality issues to Production Manager and QC/QA.

  • Ensure corrective actions are implemented.


 Machine & Equipment Management

  • Ensure proper operation of mixers, filling machines, capping machines, labelling machines and other production equipment.

  • Coordinate with Maintenance for breakdowns and preventive maintenance.

  • Reduce machine downtime and production interruptions.


 Material Management

  • Coordinate with Stores for timely availability of RM and PM.

  • Ensure correct RM/PM is issued against the batch.

  • Prevent material wastage and unnecessary consumption.

  • Monitor production yield and material reconciliation.


Safety & Compliance

  • Ensure workers use appropriate PPE.

  • Follow chemical handling and workplace safety procedures.

  • Ensure safe handling of acids, alkalis, surfactants, fragrances, disinfectants and other chemicals.

  • Report unsafe conditions and incidents immediately.


Documentation

  • Ensure proper completion of BMR/BPR, production reports and shift reports.

  • Maintain production output, rejection, wastage and downtime records.

  • Record batch quantities and process parameters accurately.

  • Submit daily production reports to the reporting manager.


5S & Housekeeping

  • Maintain cleanliness and hygiene in the production area.

  • Ensure proper storage and identification of raw materials and finished goods.

  • Implement 5S and good housekeeping practices.


 Coordination

  • Coordinate with QC, QA, Stores, Maintenance, Planning and Dispatch.

  • Resolve day-to-day production issues in coordination with concerned departments.

  • Ensure smooth handover between shifts.


KRA & KPI 


















KRAKPI / MeasurementTarget
Production Target AchievementActual production vs. planned production≥95%
Production Schedule AdherenceBatches completed within planned timeline≥95%



 
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