QCA_Outgoing Quality_8 (1058)

A. Quality Control (Critical Area)

• Ensure Zero Defect / Zero DOA in stator manufacturing


• Ensure compliance with: 
  
  
  
  • Standard Work Instructions (SWI)
  
  
  • Quality check points (in-process + final)
  
  


• Drive root cause analysis (RCA) for defects and implement corrective actions


• Draft & Implement  PFD, PFMEA & Control Plan.

B. Process Improvement

• Implement Lean / Six Sigma / Kaizen initiatives 


• Standardize best practices across shifts


• Adherence to EHS Standards & Safe working practices.


• Update MIS dashboards for management review


• Coordination with Production & Maintenance to ensure process improvements 

3. Key Performance Indicators (KPIs)

• First Pass Yield (FPY)


• Rejection / Defect Rate

4. Required Skills & Competencies

Technical Skills

• Knowledge of: 
  
  
  
  • Stator winding processes
  
  
  • Electrical parameters (Resistance, Insulation)
  
  
  • Fan motor construction
  
  


• Understanding of: 
  
  
  
  • Process controls & QC tools
  
  
  • Lean Manufacturing / Six Sigma