Quality Inspector - Casted & Machined Components

This role is for one of the Weekday's clients

Min Experience: 2 years

Location: Kolhapur

JobType: full-time

Seeking a skilled Quality Inspector to perform comprehensive inspection and verification of both raw and machined cast components. The ideal candidate will ensure full compliance with customer specifications, engineering drawings, and relevant industry standards. The role requires hands-on inspection using various precision tools, documenting non-conformities, and collaborating with internal teams to maintain product quality and integrity.

Key Responsibilities:

• Perform 100% visual inspection of raw castings for defects such as cracks, porosity, shrinkage, and surface irregularities using visual and non-destructive techniques (e.g., dye penetrant).
• Conduct dimensional inspections of raw and machined castings using instruments such as Vernier calipers, micrometers, bore gauges, height gauges, and coordinate measuring machines (CMM).
• Interpret engineering drawings, GD&T symbols, and adhere to tolerance standards (e.g., ISO 8062, ASME Y14.5).
• Carry out in-process and final inspections of machined components to verify specification compliance.
• Review and validate supplier inspection reports, test certificates (chemical, mechanical, NDT), and internal quality documentation.
• Record and document non-conformances in line with PPAP standards; support root cause analysis and CAPA implementation.
• Maintain comprehensive inspection records and assist with internal, customer, and third-party audits.
• Ensure compliance with relevant quality standards such as ISO 9001, IATF 16949, or AS9100 depending on the domain.
• Coordinate with production, engineering, and procurement teams to resolve quality-related issues.
• Operate, calibrate, and maintain inspection instruments; ensure calibration records are up to date.

Skills & Competencies:

• Strong understanding of casting processes (sand casting, investment casting) and machining operations (turning, milling, drilling, boring).
• Proficiency with surface finish evaluation methods (e.g., Ra values, comparator scales).
• Familiarity with a broad range of measurement instruments, including CMM.
• Working knowledge of sampling plans (AQL, ANSI Z1.4), SPC tools, and root cause analysis techniques (5 Whys, Fishbone diagram).
• Excellent documentation skills and attention to detail.
• Proficiency in MS Excel for quality data recording and reporting.

Work Environment:

This role involves working in both shop floor and inspection lab settings. Candidates must be comfortable in environments that may involve heat, noise, or exposure to oil, and should consistently use personal protective equipment (PPE) in accordance with safety protocols.