Senior engineer - Suspension

Responsibilities & Key Deliverables

• Design and develop suspension systems and components:
  
  
  
  • Independent & dependent suspension architectures
  
  
  • Leaf spring, coil spring, dampers, linkages, brackets, mounts
  
  
  • Sheet metal, Casting & forging part / Components
  
  
  
  


• Create and release:
  
  
  
  • 3D models and 2D drawings using CATIA V5
  
  
  • Engineering documentation with GD&T
  
  
  • Bill of Materials (BOM) through PLM systems
  
  
  
  


• Define suspension geometry, layouts, and mounting schemes ensuring proper vehicle integration


• Perform:
  
  
  
  • Tolerance stack-up analysis
  
  
  • Packaging studies and interference checks
  
  
  • Design feasibility reviews (DFM, DFA, DFS)
  
  
  
  


• Collaborate with cross-functional teams:
  
  
  
  • CAE/MBD for durability, kinematics, and performance validation
  
  
  • Manufacturing for process feasibility and cost optimization
  
  
  • Suppliers for part development, tooling, and quality
  
  
  
  


• Participate in:
  
  
  
  • Prototype builds, fitment validation, and vehicle testing
  
  
  • Ride & handling evaluation and durability validation
  
  
  
  


• Identify design issues during testing/field usage and perform root cause analysis with corrective actions


• Support design validation activities:
  
  
  
  • DFMEA preparation
  
  
  
  

Experience

4–7 years in suspension/chassis system design and development

Industry Preferred

Qualifications

• B.E. / B.Tech in Mechanical / Automobile Engineering

General Requirements

• Strong understanding of:
  
  
  
  • Suspension system design (independent & rigid axle)
  
  
  • Vehicle dynamics (ride, handling, stability)
  
  
  
  


• Experience in:
  
  
  
  • Sheet metal and casting component design
  
  
  • Suspension packaging and vehicle integration
  
  
  
  


• Proficiency in:
  
  
  
  • CATIA V5 (3D modeling, assemblies, drafting)
  
  
  • GD&T and tolerance stack-up
  
  
  
  


• Good knowledge of:
  
  
  
  • DFM, DFA, DFS principles
  
  
  • DFMEA, DVP, and design validation processes
  
  
  • PLM tools for BOM and engineering release
  
  
  
  


• Strong problem-solving skills using structured methodologies (7 QC tools, RCA)
  
  SKILLS
  
  
  
  • Software Skills
  
  
  
  
  
  
  • CATIA V5
  
  
  • 3DEXPERIENCE / PLM tools
  
  
  • MS Office (Excel, PowerPoint, Word)
  
  
  
  
  
  
  
  
  • Behavioural Competencies
  
  
  
  
  
  
  • Strong ownership and ability to work independently
  
  
  • Effective communication with cross-functional teams and suppliers
  
  
  • Analytical and structured problem-solving approach
  
  
  • Proactive and result-oriented mindset
  
  
  
  

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