Technical Lead - Mechanical Design

The Design Engineer (Tech Lead) is a hands-on individual contributor responsible for executing reverse engineering, design, analysis, prototyping, and validation activities. This role owns end-to-end delivery of engineering projects within scope, ensuring high-quality, timely completion in compliance with aerospace and regulatory standards. Work location Bangalore, India.  

Key Responsibilities:

Engineering Execution 

• Independently execute complete reverse engineering and FAA-PMA development projects, including input analysis, dimensional/material characterization, design development, prototyping, validation, and final release.


• Interpret technical specifications and define required engineering activities, deliverables, and documentation across all phases of development.


• Perform hands-on metrology and reverse engineering using tools such as calipers, gauges, VMM, and 3D scanning to establish dimensions, tolerances, and manufacturing processes.


• Define and execute tests to determine material properties and validate functional and performance requirements. 

Design & Development 

• Develop 3D CAD models and detailed manufacturing drawings, applying GD&T, DFM, tolerance stack-up analysis, and aerospace design principles (materials, loading, fatigue, corrosion).


• Prepare and manage engineering documentation including BOMs, specifications, ATPs, qualification plans, and test reports.


• Ensure designs meet customer, regulatory, and AS9100 quality requirements. 

Project Ownership 

• Plan, estimate, and manage personal deliverables to ensure timely completion of drawings, specifications, and documentation.


• Coordinate design reviews and approvals with relevant stakeholders.


• Drive sourcing activities including supplier interactions, RFQs, technical clarifications, and prototype  procurement. 

Validation & Manufacturing Support 

• Lead verification and validation activities, including qualification and acceptance testing, ensuring compliance with design and regulatory requirements.


• Analyse test results, resolve non-conformances, and implement corrective actions to ensure product performance and reliability.


• Provide hands-on support for prototyping, manufacturing, and first article inspection (FAI) activities.


• Support NPD, OEM, and sustaining engineering efforts, including design improvements and issue resolution. 

Change Management & Governance 

• Create and manage ECN/DCN, update drawings and BOMs, and ensure proper release in PDM/Vault systems.


• Take ownership of technical decisions and drive issues to closure with minimal supervision.


• Ensure all deliverables are complete, compliant, and release ready.  

Position Requirements:

Education 

• B.E. / B. Tech in Mechanical Engineering 

Experience 

• 8–14 years of hands-on experience in mechanical component and system-level design


• End-to-end experience across the product development lifecycle (design to validation)


• Strong practical expertise in GD&T and Design for Manufacturing (DFM)


• Experience working with cross-functional teams and technical reviews.


• Aerospace or safety-critical design experience preferred.


• Proven ability to own technical decisions and execute independently.


• Strong written and verbal communication skills 

Technical Skills 

• Advanced proficiency in Autodesk Inventor (2024+) or equivalent CAD tools, PDM/Vault, and MS Office


• Strong understanding of metrology, manufacturing drawings, and validation processes (QTP/ATP)


• Basic exposure to simulation and mechanical analysis


• Good knowledge of materials, machining processes, plastics, and surface finishing

Core Competencies 

• Self-driven, hands-on engineer with strong ownership mindset


• Excellent problem-solving, analytical, and communication skills


• Ability to manage multiple priorities and meet deadlines.


• Detail-oriented with a strong execution focus and systems thinking.


• Collaborative and effective across organizational levels


• Adaptable, proactive, and committed to continuous learning 

Preferred Qualifications 

• Experience in aerospace/aviation domain


• Formal training or certification in GD&T


• Valid US B1 visa