Process Engineer (Injection Moulding Specialist)

Our client,  a leader in developing, qualifying, and commercializing innovative drug delivery systems and biomedical products based in Dublin,  are looking for a Process Engineer ( Injection Moulding Specialist) to join the team. As a Process Engineer specializing in Injection Molding, you will play a key role in developing, optimizing, and scaling high-precision injection molding processes for biomedical and medical device clients. 

 Responsiblities include but are not limited to: 

• Develop, configure, and optimize injection molding processes to achieve optimal quality, efficiency, and scalability for medical devices and drug delivery systems.
• Oversee design of experiments (DOE) to refine and validate injection molding processes, ensuring compliance with industry standards and regulatory requirements.

• Implement process controls and robust quality assurance practices, utilizing methods like Statistical Process Control (SPC) and Design for Manufacturing (DFM).
• Conduct and document Failure Modes and Effects Analysis (FMEA) to anticipate and mitigate potential risks in the injection molding process.
• Analyze and resolve process deviations and product defects using root cause analysis, collaborating with quality and production teams to drive corrective actions.
• Recommend and implement process improvements, focusing on lean manufacturing principles, cost efficiency, and waste reduction.
• Collaborate with R&D, engineering, quality, and manufacturing teams to ensure alignment between product design, process requirements, and manufacturing capabilities.
• Lead projects to qualify new molds, materials, and equipment for production, working closely with suppliers and external partners.
• Develop and maintain comprehensive documentation for molding processes, validation protocols, and standard operating procedures (SOPs).
• Report process performance metrics and project milestones to the client's  leadership and relevant stakeholders.

Requirements:

• Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Materials Science, or a related field.
• 3-5 years of experience in injection molding, particularly in a medical device or regulated manufacturing environment.
• Proficiency in injection molding process development, mold design, and process troubleshooting.
• Familiarity with industry-standard equipment, polymer materials, and molding techniques, with a strong emphasis on precision and high-quality output.
• Knowledge of regulatory standards for medical devices (e.g., ISO 13485) and experience with validation and verification processes.

Note: By applying for this position, you may also be considered by Pale Blue Dot® Recruitment for other or future related vacancies.
                          

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