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Job Summary:
Responsible for the design, programming, and process development of CNC turning and milling operations for sheet plastic and plastic component manufacturing. Focuses on CAD/CAM design, tooling development, and process engineering to deliver high-quality machined plastic parts across the full production lifecycle.
Essential Duties and Responsibilities:
Design and develop CAD models and engineering drawings for plastic components and assemblies using SolidWorks.
Create and optimize CAM toolpaths for CNC turning and milling of plastic materials using SolidCAM, Cimatron, and/or Alphacam.
Develop cutting strategies and parameters optimized for plastic substrates (Acrylic, Polycarbonate, HDPE, UHMW-PE, PVC, Delrin, Nylon).
Design jigs, fixtures, and work-holding solutions for CNC turning, milling, and routing operations on plastic parts.
Collaborate with production teams to translate design intent into manufacturable processes.
Perform Design for Manufacturability (DFM) reviews and recommend design modifications to improve producibility.
Write and maintain Standard Operating Procedures / Work Instructions (SOP/WI) for machining processes.
Support new product introduction (NPI) by developing programs and process parameters from prototype to mass production.
Conduct process validation and capability studies for new and existing machining processes.
Participate in and lead troubleshooting for machining defects; identify root causes and implement corrective actions.
Ensure periodical achievement of Process Failure Mode Effect Analysis (PFMEA).
Interface with contractors, suppliers, and stakeholders for tooling and material specifications.
Identify opportunities for process optimization, cycle time reduction, and continuous improvement.
Verify quality of machined parts using CMM, surface roughness tester, calipers, and other measuring equipment.
Perform other related duties as required.
Knowledge, Skills and Abilities:
Speaks fluent English with good communication abilities; experience communicating projects in a global company.
Strong proficiency in CAD/CAM systems: SolidWorks, SolidCAM, Cimatron, and Alphacam.• Deep understanding of CNC turning and milling processes for plastic materials.
Proficient with G & M code (Fanuc & Okuma OSP preferred).
Able to interpret and create mechanical drawings; strong knowledge of GD&T.
Knowledge of plastic material properties, thermal behavior, and machining characteristics.
Strong analytical, problem-solving, and design-thinking skills.
Experience with Design for Manufacturability (DFM) principles.
Implementation and monitoring of work routines.
Proficient with Microsoft Office Suite.
Plastic manufacturing related experience is an advantage.
Educational and Experience:
Minimum 3–5 years of experience as a CNC Design Engineer or CNC Programmer in a machining environment.
Degree in any engineering discipline, preferably Mechanical or Mechatronic.
Knowledge of manufacturing processes, fabrication methods, and tool & fixture design.
Experience in machining of plastic materials is highly preferred.
Familiarity with manufacturing process equipment and quality assurance techniques.
Experience in CNC programming for Milling, Lathe, and Turn-mill machines (3-axis, 5-axis Milling & 4-axis Turn - mill).
Well-versed in SolidWorks, SolidCAM, Cimatron, and Alphacam.
Working in ISO 9001:2015 environment organizations.
Ultra Clean Technology is proud to be an equal-opportunity employer. We are committed to equal employment opportunity regardless of race, color, national or ethnic origin, age, religion, disability, sexual orientation, gender, gender identity and expression, marital status, pregnancy, political affiliation, union membership, covered veteran status, protected genetic information and any other characteristic protected under laws and regulations.
Ultra Clean Holdings, Inc. was founded 30 years ago in Hayward, CA. UCT is a leading developer and supplier of critical subsystems, components and parts, and ultra-high purity cleaning and analytical services primarily for the semiconductor industry. Under its Products division, UCT offers its custo...
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