Our client is a FTSE 250 Publicly-Listed Global Leader & Premier Manufacturer of Advanced Power Conversion Solutions. Delivering essential power supplies, converters, and power controllers to top-tier international customers across Healthcare, Industrial Technology, and Semiconductor Manufacturing Equipment sectors, the company operates a state-of-the-art manufacturing plant in Seri Iskandar, Perak. To maintain zero-defect manufacturing standards and manage shopfloor work-in-progress (WIP), the engineering team is seeking a dedicated Debug Technician.
The Debug Technician is responsible for hands-on, board-level component troubleshooting, failure analysis, and repair of non-conforming power supply units and Printed Circuit Board Assemblies (PCBAs). Operating across both New Product Introduction (NPI/NPD) and high-volume Mass Production stages, this role works directly on the shopfloor to diagnose circuit failures, minimize debug WIP inventory, log daily failure findings, and collaborate with cross-functional engineering teams to drive root-cause resolutions.
1. Shopfloor PCBA & Power Supply Troubleshooting
Perform component-level diagnosis, troubleshooting, and repair on failed power supply units and PCBAs originating from production lines.
Troubleshoot complex product failures during NPI/NPD validation builds and ongoing Mass Production runs.
Utilize diagnostic meters, oscilloscopes, electronic loads, and test fixtures to isolate faulty components, solder bridges, or circuit trace defects.
2. Failure Analysis, Reporting & WIP Control
Analyze failure mechanisms, compile daily failure analysis findings, and document reports for engineering and quality teams.
Assist production leadership in maintaining minimal Debug Work-in-Progress (WIP) levels, actively tracking aging units to prevent shopfloor bottlenecks.
Document, track, and escalate recurring quality issues using 8D, 5-Why, or similar structured quality tools.
3. Process Improvement & Cross-Functional Collaboration
Partner with R&D, Test Engineering, and Quality teams to close open technical issues and drive root-cause identification.
Recommend practical improvements to production testing setups, manufacturing methods, and handling SOPs to prevent repeat failures.
Maintain debug equipment, test benches, and repair station tools in compliance with plant safety and ESD standards.
Education: University Degree or Technical Diploma/Certificate in Electrical/Electronic Engineering, Mechatronics, or a related technical discipline.
Work Experience: Minimum 2 to 3 years of practical technical experience in PCBA debug, board repair, testing, or failure analysis within an electronics manufacturing environment.
Technical Skills & Tooling:
Demonstrated hands-on experience in PCBA component-level troubleshooting, schematic reading, and circuit tracing.
Proficiency in using electronic test and measurement equipment (multimeters, oscilloscopes, power analyzers, hi-pot testers).
Solid technical understanding of power supply topologies, switched-mode power supplies (SMPS), and electro-mechanical assemblies.
Problem-Solving & Work Approach:
Creative, logical, and detail-oriented approach to circuit defect diagnosis.
Strong organizational skills to manage complex, fast-paced production line workloads and tight turnaround deadlines.
Language & Communication: Good verbal and written communication skills in Bahasa Malaysia and English.
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