Sr Electrical Maintenance Superintendent (based in Pasir Gudang)

Purpose of this position

• Ensure electrical systems perform safely at required reliability with minimum cost of ownership through preventive and corrective maintenance.
• Minimise the impact of electrical system failures to the business.
• Ensure compliance to internal and external regulatory requirements.

Principal responsibilities.

• Geographical area of responsibilities
• Plant and systems on the assigned tasks

Functional area of responsibilities
Electrical systems, equipment & installations including:

• High/Medium/Low voltage substations and switchgears
• Motor control centers.
• Variable frequency drivers
• Battery & UPS system.
• Electrical control systems.
• Electrical measuring & billing systems.
• Motors & heaters, power generators, transformers, portable electrical consumers.
• Lighting, grounding, domestic electrical installations.
• PA systems, communication and alarm system, CCTV.
• Predictive maintenance tools-partial discharge monitoring, transient earth voltage measurement, thermography etc.

Leadership:

• Supervise the work of plant technicians for electrical systems related activities and coach them
• Manage & supervise contractors for electrical systems related work.

Operations:

Perform electrical isolation.

• Perform load management & shielding.
• Perform switching activities in the power distribution system.
• Provide electrical safety training to operations & maintenance personnel.
• Ensuring proper functioning/calibration of electrical measuring and billing systems.
• Ensure timely renewal of any electrical licenses.
   

Maintenance

• Ensure compliance to the Linde work process.
• Ensure adequate vendor/contractor support.
• Define & implement preventive maintenance activities and ensures they are carried out.
• Budget, plan & execute corrective maintenance as outcome of failures, preventives, predictive maintenance.
• Develop scope of work for major turnaround ; ensure availability of required material and services.
• Supervise the execution if turnaround work.
• Define and maintain required local spares.

Projects/Modification.

• Design, specify and implement minor modification (including emergency situations).
• Initiate engineering management of change process for modifications.
• Ensure compliance to local regulations and obtain necessary approvals.
• Implement corrective actions from the audits and root cause failure analysis.
• Support the execution of the modifications from Alerts, LFRE & directive.
• Update & maintain as built drawings.
   

Troubleshooting

• Investigate and electrical system related trips.
• Determine pre-requisites to restart after a trip.
• Perform contingency planning and execute in case of emergency.
• Perform root cause failure analysis for all electrical system related trips/failure.
• Reporting/performance management
• Report related repair cost.
• Classify every related trip in downtime reporting along with the root cause analysis of the incident.
• Report completion of the corrective actions from audits, root cause analysis, alerts & directives in reporting platform.

Required functional skills

• Experience in operating, maintaining and troubleshooting high voltage systems.
• Experience with electrical isolation and re-energization.
• Knowledge of relevant electrical equipment and systems.
• Good background in electrical safety and knowledge of hazards involved in operation and maintenance of electrical system.
• In depth knowledge of predictive maintenance techniques including the use of SAP PM to manage these processes.
• Familiarity with relevant national and international codes and standards.
• Basic knowledge of ASU/HYCO/CO2 plants including the associate hazards.
• Familiarity with process & instrumentation (P&I), logics and control diagrams with knowledge of control system.
• Experience in root cause failure analysis.

Required qualification

• At least 10-15 years hand-on experience in the fields of Electrical operations and maintenance.
• Bachelor /Master in Engineering.
• Should possess authorizations per local statutory requirements  - certified Chargeman.
• 3 to 5 years of experience as electrical maintenance engineer for process plants with high voltage systems.
• Experience in using computerized maintenance system preferably SAP.