Sr. Controls Engineer
Dearborn, MI or Grand Rapids, MI
JOB DESCRIPTION:
The Senior Project Engineer will be responsible for engineering and coordination of process systems, including various manufacturing processes, such as material conveyance, liquid mixing & delivery, pressure & temperature control, as well as equipment set projects, which involve the electrical installation of various automation and related equipment.
- Understand mechanical systems and manufacturing processes for which control systems will be designed.
- Review, evaluate, and develop industrial control systems/processes, including hardware /software design, communication networks, and power distribution.
- Experience working with various PLC's Systems (Allen-Bradley or Siemens) as well as HMI's, Servos, and Safety equipment
- Experience with NEC Codes, Local Electrical and Safety Codes & Standards, and Client Codes.
- Participate with the project team and client to prepare or edit customer specifications and project scope of work.
- Generate operation concepts and requirements, flow diagrams and P&ID’s, system flows, and sequence of operations.
- Specify and design:
- Control systems, including control panel design, PLC networks & I/O, motor controls, system layouts, etc.
- Specify and design power distribution systems, including power distribution panels, bus ducts, receptacle panels, voltage drop calculations, etc. This would also include loading of bus ducts, PDP’s in relation to demand/diversity factors.
- Provide engineering estimates for control systems and related installation work.
- Track project status and schedule, providing updates to Project Managers, including action item lists and meeting minutes.
- Review and approve contractor engineering submittals and drawings, as well as equipment fabrication, before shipment to the site.
- Manage system start-up, debug and testing, and provide system review and punch-listing.
- Support and mentor other engineers.
- May be required to travel to client’s sites to perform field site visits to inspect existing equipment, systems and facilities.
Education/Experience:
- Bachelor's Degree in an engineering discipline from an accredited university.
- Prefer 8 to 10 years of related work experience.
Skills/Competencies:
- Proficient in 3D CAD/modeling, Revit proficiency is a plus.
- Previous experience with PLC’s (Allen Bradley ControlLogix family, Siemens), networks (Profibus, Ethernet, DeviceNet, etc.) and related software.
Flexible work from home options available.
About
Professional Industrial Consultants (PIC) is an ATN Services Company, who leverages many years of automotive, heavy industrial, manufacturing, and construction industries experience to provide world class services to its clients.
What services does PIC provide? PIC provides Program, Project and Construction Management, Planning and Consulting Services in the manufacturing environment.
These services include one and/or all of the following Phases of an Entire Project Life Cycle.
- Phase I – Develop Feasibility & Initiation Actifities
- Phase II – RFQ Development
- Phase III – Monitor the Bid and Award Process
- Phase IV – Managing Engineering / Designs and Fabrication
- Phase V – Oversee Installation of Equipment / Project Execution
- Phase VI – Participate in Try-Out and Launch Activities
- Phase VII – Perform Project Closeout
Professional Industrial Consultants maintain its solid reputation in the industry by being honest with our customers to insure they have a workable plan and provide cost effective and timely solutions utilizing Project Management Institute (PMI) principles. PIC solves project opportunities by using proven processes and activities including resource loading and management, project timeline development and scheduling, material planning, staging areas, logistics, and risk mitigation to provide robust solutions. This can result in project completion prior to expectations, on time start-ups/launches which relates to cost reductions for our clients.