QA/QC Specialist (Mechanical)

Position Summary:

The position is responsible for Quality assurance and Quality control processes and standards in support of operations and maintenance for the combined power plant assets. This includes planning, coordinating, executing quality assurance and quality control activities. Also, to contribute in improving Plant availability & Reliability and reduce the forced outages by increasing boiler, turbine and other equipment life through provision of development & implementation of QAQC Processes, Conducting daily Inspections, Outage Quality Management readiness & compliances, rectification of issues, and plant failures, documentations & Continuous improvement.

Minimum Qualifications:

• Bachelor's Degree or equivalent experience
• License Required: Professional Institution Membership Desirable, Evidence of Professional Competence essential, ASNT Level II, AWS / CSWIP
• At least 5 years of related experience, Mechanical Graduate with Thermal Power Plant experience preferred with exposure to Boiler, Turbine and BOP areas
• Leadership Experience: As discipline leader in field, Project Experience: Lead for implementation of ISO9001 processes
• ISO9001 Quality Management - Preferably with Lead Auditor Certification

Competencies:

• Auditing skills
• Knowledge in Quality Orientation /Induction to organic Employee and contractors.
• Expertise in Preparation and Review QCP, ITP, check sheets and Work methodology
• BOILER-Expertise in Boiler Weld Inspection, WQT
• Know How of Daily Contractor RFI Monitor-Inspect Witness & Hold Points
• Expertise in Boiler UTG, Welding, NDE Monitor
• Weld Repair rate Monitor
• Refractory Quality Monitor
• TURBINE-Verification of Critical Sizes / Measurements of Turbine.
• Ensure Raw data inputted into standard Test Certificates.
• BFP, CEP, Heaters, Condensers check
• Alignment & Soft footing of rotating equipment check including BOP areas.
• BOP & Aux-Fan, ESP Quality Checks
• Valve Lapping and Blue match witness.
• Bolt torquing & Flange Management
• Hold QC Binder of the Package and Archive/update
• Manage QCP/ITP and Daily Witness, Hold Point checks and sign off Inspection sheet.
• Close Monitor the Workmanship Quality
• Capture Lessons learnt & Recommendations
• Ensure Realtime sign off ITP Check sheets
• Compilation & Archiving of all completed documents (QCP, ITP, Inspection sheets, NDT Reports, TFA Recomm etc.)
• Presentation skills
• Reporting skills
• Thorough understanding of Power Plant Technology
• Critical Thinking and Analytical Skills
• Oral and Written Communication Skills
• Project Management Skills
• Interpersonal multi-cultural skills
• Ability to share knowledge and coach site staff
• Administrative and Coordinating Skills
• Computer Skills and Proficiency in MS Office or similar software

Thorough knowledge and understanding of:

• Quality management system - ISO 9001
• Quality Assurance and control
• Construction drawings
• Construction materials quality testing
• Steam boilers and auxiliaries
• Properties of materials
• CFB Boilers
• Failure mechanism analysis and prevention
• Welding Technology
• Creep life management