Mfg & Process Dvl Engineer II

Job Overview

This MFG & PROCESS DVL Engineer II — Molding is based in the DND PH plant, which is newly set up and will begin production in Nov this year. Is part of the global MPDE(manufacturing process development engineering) organization, working daily with the product development team & plant team on new product launches.

➢ Short term (1- 2 years): Working with the MPDE/ME team in China to launch projects developed by the China team, as well as some old products from China plants, to the PH plant.
➢ Long-term (>=2years): Working with the product design team located both in China and the US to launch products from PH directly together with the local MPDE team (Project management, manufacturing process development, tooling build and qualification).

This MFG & PROCESS DVL engineer II---Molding is responsible for new molding process development and realizing it, ensuring product launch in the plant for mass production smoothly. Ensure all project related KPI（Schedule, Cost, Investment, Quality, Delivery…) are met.

Job Requirements

Key Responsibilities:

• Overall molding process development, coordinating with interaction processes (Stamping, Plating, Assembly) to ensure the best process and cost for F/Gs


• Concept design & proofing for Molding process and tooling, Process development DOE.


• Technical leader and troubleshooter from LVM to HVM in process development, tooling design & qualification, issue finding, and problem solving


• Platforming manufacturing process development.


• Challenge product design for manufacturability and cost feasibility.


• Launch product at rate through FACA/QCPA tools (yield, CPK, OEE…)


• Launch product on time with cross-functional team.


• Process documentation (DFM, FMEAs, WI, FACA/QCPC…)

Qualifications:

• Bachelor's degree or above in mechanical engineering or a related field.


• 5+ years of mold design, process, and troubleshooting knowledge/experience.


• Strong knowledge of tool fabrication, tool-steel application/selection, heat treating, and plating/coating.


• Strong knowledge of injection molding processes (Injection, insert molding, two-shot, etc.).


• Strong understanding of plastic, injection machine, auxiliary equipment (strip feed, camera, etc).


• Good at Moldflow simulation and analysis.


• Familiar with BTI 5-Step process, and Knowledge of SIM (Scientific Injection Molding).


• Understand tolerance calculations and Geometric Dimensioning and Tolerancing.


• Data-oriented issue-finding and problem-solving skills.


• Rich shopfloor hands-on experience.


• Sensitive to product cost, know how to drive cost through manufacturing process development & design optimization.


• Fluent in using basic process development related tools like DFM, PFMEA, DOE, FAA, CTAR, CAD, Pro E


• Knowledge of quality control, quality issue analysis, and improvement


• Good teamwork and communication skills.


• Fluent in written and spoken English.


• Overseas working experience is a plus.

What your background should look like

Generally requires Bachelors degree in appropriate field or local equivalent with a minimum of 3 years of progressively responsible professional level experience

Competencies