Job Description - Global Process Engineering Authority Stator Frame Manufacturing
Job Description Summary
The Global Process Engineering Authority (GPEA) will work closely with the Global Process Engineering Leader (GPEL) for the Generator Value Stream, the primary focus area will be developing and deploying global standards that improve the reliability, availability, and performance of GE Vernova’s manufacturing equipment and maintenance processes. They will analyze data, and work cross-functionally to implement proactive measures that improve generator processes. This person will also be responsible for cost reduction through standardization of equipment and processes, establishing standards, and ensuring adherence to these standards. They will also be a focal point for new technology introductions, asset transfers, new process introductions; inclusive of lead time, technology selection and recommendations for fixturing, process, control plans, and qualifications of manufacturing assets. The GPEA will coach and influence a dotted-line organization, comprised of factory technical leads across the supply chain. Critical to the role is leveraging analytical skills, the lean methodology and the guiding principle of creating process standards for equipment (“One Product One Process”) to drive SQDC in line with business and functional objectives. The candidate chosen for this position will acquire strong technical knowledge and extensive exposure to manufacturing, engineering, quality, and safe process development. The selected candidate plays a key role in the value stream, and in building a culture of inclusion and respect for people as well as continuous improvement.
Job Description
Roles and Responsibilities
Define, control, communicate global processes for manufacturing assets, including: facility integration, acceptance testing, machine health checks & calibrations, preventative maintenance plans, spare parts strategy, technical & technology training.
Validate design specifications and shop floor application of new processes. Including EHS, Manufacturing Engineers, Engineering, Quality, Industrialization, Materials, and Sourcing.
Develop and implement reliability improvement strategies using industry best practices such as FMEA (Failure Mode and Effects Analysis), and Root Cause Analysis (RCA).
Collaborate with maintenance, operations, engineering, and safety teams to design and implement preventive and predictive programs.
Establish key performance indicators (KPIs) for equipment reliability, and track progress against targets.
Drive continuous improvement initiatives aimed at reducing equipment downtime and improve quality processes.
Lead investigations into failures and chronic issues, identifying root causes and implementing long-term solutions.
Provide technical support for asset management, including equipment life cycle analysis and spare parts optimization.
Participate in the design and installation of new equipment and implementation of processes, ensuring reliability is considered from the outset (Design for Reliability).
Requires specialized knowledge within the function. Influence the development of strategy for the area of responsibility, including control of resources and influences policy formulation.
Interprets internal and external business challenges and recommends best practices to improve products, processes or services. Stays informed of industry trends that may inform work.
Uses high level of judgment to make decisions and handle complex tasks or problems in areas of operational, product management, manufacturing, technology or engineering. Has ability to assess quality of information given and ask pertinent questions to stakeholders. Able to offer new solutions to problems outside of set parameters and is able to construct and provide recommendations. Uses multiple internal and some external sources outside of own function to help arrive at a decision.
Will lead functional teams or projects with minimal resource requirements, risk, and/or complexity. Communicates difficult concepts and may influence others' opinions on particular topics. May guide others to consider a different point of view.
Additional Requirements
Co-lead the implementation of manufacturing systems that support Next Generation Supply Chain migration globally across the Generator Value Stream.
Engage design for SixSigma methodology (DFSS), including, measuring existing machine capability, analyzing process requirements, and developing a strategy to maintain / improve process yield.
Deploy lean principles, including, Transformation Planning, 3P (Production Preparation Process), Total Productive Maintenance, Standard Work, Kaizen, Problem Solving, and Poka Yoke.
Travel Percentage: +25%
Required Qualifications
Bachelor’s Degree from an accredited university or college with a minimum of 10 years of industrial experience in manufacturing or quality (or a high school diploma / GED with at least 15 years of industrial experience in reliability and maintenance of manufacturing assets).
Strong knowledge of engineering concepts and quality processes
Ability to interpret blueprints, specifications, drawings, and schematics
Project Management skills and experience
Strong oral and written communication skills in Polish/Chinese and English
Desired Characteristics
Managed a cost center or P&L with a solid understanding of operational metrics
Direct leadership experience of both professional and production employees.
Ability to coach and influence others and lead small teams
Strong interpersonal and leadership skills
Lead initiatives of moderate scope and impact
Ability to coordinate and manage several projects simultaneously
Effective problem identification and solution skills
Proven analytical and organizational ability
Deep manufacturing technical expertise
Has comprehensive knowledge of underlying principles, approaches, and methodology
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