Quality Engineer - Automotive Domain

At SEGULA Technologies you will have the opportunity to work on exciting projects and help shaping the future within an engineering company which is at the heart of innovation. From 3D printing, augmented reality, connected vehicle to the factory of the future – new technologies are part of our 15,000 ingenious collaborators’ day-to-day life. 

We support industries throughout their lifecycle—from innovation to end-of-life—by offering expertise in product and process design, manufacturing engineering, operational excellence, business turnaround strategies, staffing solutions, and ongoing support.

SEGULA Technologies is always looking for new, ingenious, and daring talents worldwide to support all the major industrial actors within the automotive, aeronautics, energy, railway, naval, oil & gas and pharmaceutical sectors.

For more information: https://www.segulatechnologies.com

Job Position : Quality Engineer - Automotive Domain

Job Location : Kariega, South Africa

Key Objective : 

• Customer complaints / incidents (volume, recurrence)
• PPM / FPY / Scrap & Rework cost on assigned perimeter
• On-time closure of 8D actions and audit findings
• Process capability indices (Cp/Cpk) on key characteristics
• APQP / PPAP on-time & right-first-time for engineering changes and new product introductions
• Audit performance (IATF 16949, VDA 6.3, ISO 9001, Layered Process Audit.

Key Task :

• Quality Planning & Industrialisation
• Lead or contribute to APQP deliverables (Control Plan, PFMEA, MSA, SPC plans).
• Support PPAP submissions (Level 3 or as required) and ensure evidence quality and completeness.
• Validate measurement systems (MSA: GR&R, Bias, Linearity, Stability).
• Participate in process capability studies and ensure capability is sustained (Cp/Cpk).

• Mission

• Ensure robust product and process quality performance for assigned areas, by deploying automotive quality standards, leading structured problem-solving, and driving continuous improvement to meet customer, regulatory and corporate requirements.

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  Key tasks

• Quality Planning & Industrialisation
• Lead or contribute to APQP deliverables (Control Plan, PFMEA, MSA, SPC plans).
• Support PPAP submissions (Level 3 or as required) and ensure evidence quality and completeness.
• Validate measurement systems (MSA: GR&R, Bias, Linearity, Stability).
• Participate in process capability studies and ensure capability is sustained (Cp/Cpk).
• Process & Product Quality Control
• Implement and monitor SPC on critical characteristics; react to trends and out-of-control situations.
• Define sampling plans, inspection standards and escalation rules.
• Conduct Layered Process Audits and product audits; follow through on corrective actions.
• Problem Solving & Non-Conformities
• Lead 8D / QRQC routines with cross-functional teams (Production, Maintenance, Engineering, Suppliers).
• Contain, investigate root causes (5 Why, Ishikawa), deploy corrective & preventive actions, and verify effectiveness.
• Manage internal rejects, scrap and rework processes; ensure proper disposition and traceability.
• Change & Deviation Management
• Assess quality risks for engineering changes (ECR/ECN) and ensure quality planning is updated.
• Manage temporary deviations and ensure robust exit plans.
• Customer & Internal Stakeholder Interface
• Support customer audit/visit preparation and response (incl. VW Group internal).
• Prepare and present quality performance dashboards and status to management.
• Collaborate closely with Supplier Quality to ensure incoming quality robustness and supplier containment, when needed.
• Standards, Compliance & Continuous Improvement
• Ensure compliance with IATF 16949, VDA 6.3, ISO 9001, and Volkswagen Group standards.
• Drive continuous improvement (Lean/Kaizen) to reduce variation, improve FPY and reduce quality costs.
• Contribute to lessons learned and standardisation across lines/shifts.
• Technical
• Solid knowledge of IATF 16949, VDA 6.3, ISO 9001
• Mastery of APQP, PPAP, FMEA (DFMEA/PFMEA), MSA, Control Plans, SPC
• Structured problem-solving: 8D, 5 Why, Ishikawa, QRQC
• Statistical tools (e.g. Minitab or equivalent)
• Strong understanding of mechanical manufacturing processes (machining, assembly, welding, heat treatment, painting, etc.) and GD&T
• Knowledge of VW Group standards & systems (advantageous.

BEng / BSc in Mechanical or Electrical Engineering (or equivalent 4/5 years Higher Education Diploma)

• Behavioural
• Ownership, rigour, and resilience under pressure
• Strong communication and facilitation skills across levels and functions
• Analytical mindset and data-driven decision-making
• Coaching and influencing ability without formal authority