Test Bay Technician

EDUCATION:           Matric/ N4/ Qualified Artisan

EXPERIENCE:           1-2 Years experienc in the mechanical Workshop, Test bay or Industrial Environment

REQUIREMENTS:    N2/N3 Mechanical Engineering-Advantage

                                   Basic Safety Training (LOTO, PPE, Induction)

                                   Hydraulic or Fluid dynamics – Advantage

                                   Exposure to pumps, motor or rotating equipment

Key Accountabilities

Test Preparation 

• Identify and select the correct test procedure, instrumentation, and configuration as per the pump specification sheet and testing schedule. 
• Verify calibration status of all measuring devices before each test run. 

Testing Execution 

• Follow the approved test procedure, standard, and client specifications (e.g., ISO 9906, API 610, or company-specific standards). 
• Start and control pump operation from the Test Control Panel. 
• Conduct performance tests at incremental flow points (0%, 25%, 50%, 75%, 100%). 
• Record readings for flow head, power, vibration & temperature. 
• Monitor for leaks, abnormal noise or vibration during testing. 
• Maintain communication with Artisan for adjustments during testing. 
• Adjust discharge valves and flow controls to obtain readings at various duty points (e.g., shut-off, best efficiency point, and overload). 
• Monitor test instrumentation and equipment throughout the test to ensure accurate readings and safe operation.

Data Recording, Evaluation and Analysis 

• Capture all test data electronically through the computerised test system or data acquisition software. 
• Extract, review, and print test results and performance curves. 
• Compare test data against required performance specifications and tolerances. 
• Generate performance curves and verify results against specifications. 
• Identify whether the pump meets pass/fail criteria as per design specifications or client acceptance standards. 
• Report any abnormal results, equipment malfunctions, or deviations from specifications to the Test Bay Manager. 

Shut Down Activities 

• Execute proper shut down sequence of reducing flow, stop motor and isolate system. 
• Verify test completion Checklist and ensure test area readiness for the next job. 
• Produce official Test Report with performance summary & pass/fail result. 
• Ensure label of “pass/fail” is added onto pump. 

Quality and Compliance 

• Ensure all testing activities are conducted in compliance with relevant safety, environmental, and quality procedures. 
• Maintain traceability of test results, calibration certificates, and pump identification record
• Comply with and enforce all KSB policies and procedures
• Assist fellow employees with daily calibration functions as and when required