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Job Description: Toolmaker
Job Title
Toolmaker
Department
Manufacturing / Toolroom
Reporting To
Tool store Supervisor / Manufacturing Supervisor
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Purpose of the Job
The Toolmaker is responsible for the manufacture, maintenance, repair, modification, and assembly of precision tooling, jigs, fixtures, gauges, dies, and special-purpose equipment required to support manufacturing operations. The incumbent ensures that tooling and equipment are maintained to the required quality standards, enabling safe, efficient, and cost-effective production while meeting customer and engineering requirements.
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Main Tasks and Responsibilities
Tool Manufacturing and Repair
· Manufacture, assemble, repair, and modify tooling, jigs, fixtures, gauges, and special-purpose equipment according to engineering drawings and specifications.
· Carry out precision machining activities including turning, milling, grinding, drilling, boring, and fitting.
· Inspect and verify tooling dimensions and tolerances using precision measuring equipment.
· Maintain tooling records and documentation as required.
· Assist with tool design improvements to enhance manufacturing efficiency and product quality.
Maintenance and Troubleshooting
· Diagnose tooling failures and determine root causes.
· Perform preventative and corrective maintenance on existing tooling.
· Ensure tooling is maintained in optimal condition to minimize production downtime.
· Recommend improvements to tooling design and manufacturing processes.
Quality Assurance
· Ensure all tooling complies with engineering drawings, specifications, and quality requirements.
· Conduct inspections and verification of completed work before release to production.
· Identify and report any non-conformances, defects, or quality concerns.
· Support NCR investigations and the implementation of corrective actions.
Production Support
· Provide technical support to manufacturing personnel regarding tooling-related issues.
· Assist production departments in improving tooling performance and manufacturing processes.
· Support continuous improvement initiatives aimed at reducing cycle times and improving productivity.
· Participate in new product introduction projects where tool development is required.
Housekeeping and 5S
· Maintain a clean, safe, and organized work area.
· Adhere to 5S and Lean Manufacturing principles.
· Ensure all tooling and equipment are properly stored and controlled.
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Environmental, Safety and Health Responsibilities
· Comply with all company Health, Safety, and Environmental policies and procedures.
· Promote a positive safety culture and actively participate in safety initiatives.
· Applying "Take 5" and "Stop Work for Safety" principles where required.
· Attend safety meetings and toolbox talks.
· Report unsafe conditions, incidents, and near misses immediately.
· Ensure all machines, tools, and equipment are used safely and correctly.
· Maintain compliance with legal and company safety standards.
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Competencies and Behaviors Required
Technical Competencies
· Precision machining and fitting skills.
· Toolmaking and tooling maintenance expertise.
· Ability to read and interpret detailed engineering drawings.
· Strong understanding of manufacturing processes and tolerances.
· Proficiency in using precision measuring instruments.
· Root cause analysis and problem-solving skills.
Behavioral Competencies
· Strong attention to detail.
· Quality-focused mindset.
· High level of craftsmanship and accuracy.
· Ability to work independently with minimal supervision.
· Strong communication and teamwork skills.
· Adaptability and flexibility.
· Initiative and continuous improvement mindset.
· Strong planning and organizational skills.
· Customer-focused approach.
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Qualifications, Experience and Knowledge Required
Minimum Qualifications
· Qualified Trade Tested Toolmaker.
Experience
· Minimum 3-5 years' experience in a toolroom or manufacturing environment.
· Experience in the manufacture, maintenance, and repair of tooling, jigs, fixtures, and gauges.
· Experience with precision machining equipment and processes.
Knowledge
· Sound knowledge of conventional machining practices.
· CNC machining experience will be advantageous.
· Knowledge of engineering drawings, geometric tolerancing, and metrology.
· Understanding of Lean Manufacturing and continuous improvement principles.
· Knowledge of workplace safety requirements and legislation.
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Decision Accountability
The incumbent is accountable for:
· Quality and accuracy of tooling manufactured and repaired.
· Adherence to engineering specifications and tolerances.
· Achievement of tooling delivery schedules.
· Maintaining tooling reliability and availability.
· Compliance with safety, quality, and environmental requirements.
· Supporting production uptime through effective tooling maintenance.
· Housekeeping and adherence to 5S standards.
· Participation in overtime and shift work as operationally required.
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Key Performance Indicators (KPIs)
Productivity
· Tooling completion versus plan.
· Toolroom schedule adherence.
· Tool turnaround time.
Quality
· First-time-right tooling manufacture.
· Number of tooling-related NCRs.
· Rework and defect rates.
Cost and Efficiency
· Tooling maintenance costs.
· Reduction in tooling-related production downtime.
· Continuous improvement savings generated.
Safety
· Safety observations were completed.
· Compliance with safety requirements.
· Incident and near-miss performance.
Performance
· Attendance and punctuality.
· Annual performance appraisal outcomes.
· Skills development and training completion.
Medical Aid
Provident Fund
Sulzer is an equal opportunity employer. We believe in the strength of a diverse workforce and are committed to offering an inclusive work environment.
We are proud to be recognized as a Top Employer 2026 in Brazil, Canada, China, Finland, Germany, Ireland, Mexico, Switzerland, South Africa, the UK and the USA.
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