Senior Mechanical Design Engineer (Contract)

A contract position Outside IR35

On site (min 3 days)

Our client operates in the automotive and advanced engineering sector, designing and manufacturing electric motors, power electronics, energy storage systems and thermal equipment for a range of vehicle and mobility applications. They are seeking a Senior Mechanical Design Engineer for a contract role to lead the development of innovative mechanical systems from clean-sheet concepts through to production.

Key Responsibilities:

Lead clean-sheet mechanical design and development for rotating electrical machines, transmissions and drivetrains, with potential involvement in pumps, fans, power electronics and battery systems
Manage concept development, prototyping, validation and the delivery of production-ready products
Carry out mechanical analysis using hand calculations and CAE tools, considering component failure modes and material strengths
Produce detailed 3D CAD models and 2D engineering drawings for components and assemblies
Build and test prototype hardware and test rigs as required
Use simulation software to optimise designs and analyse product behaviour
Work collaboratively with manufacturing, test, supply chain and external suppliers
Support quality and regulatory compliance while mentoring junior engineers

Job Requirements:

Strong experience in mechanical engineering and mechanical design
Proficiency in 3D CAD modelling and 2D engineering drawing
Experience with analytical methods and CAE tools such as ANSYS or MATLAB
Practical knowledge of Design for Manufacture, Design for Assembly, DFMEA and PFMEA
Experience working with and managing external suppliers
Strong understanding of mechanical design principles, materials, component performance and failure analysis
Ability to lead projects independently or contribute as a senior member of a multidisciplinary team
Degree in Mechanical Engineering or a closely related discipline, although relevant experience may also be considered

Desirable Experience:

Experience with Autodesk Inventor and/or SolidWorks
Working knowledge of MASTA or KISSsoft software
Experience in high-volume manufacturing, including gravity or high-pressure casting part design
Design experience involving electric motors, gears, transmissions, splines or bearing life calculations
Previous experience working within a manufacturing environment
If you are an experienced Senior Mechanical Design Engineer looking to contribute to innovative automotive and electric mobility products, apply now to support the development of next-generation engineering solutions
Only candidates based in UK and eligible to work in UK are allowed