3rd shift 5146 Flexo Folder Gluer operator

            The Flexo Folder Gluer Operator Job Description lists those tasks and responsibilities associated with the position.  The job description details those steps to follow to properly complete the duties of the particular position.  This procedure includes how to perform the job, who is to perform it, and what forms are to completed along with it.

                To ensure machine operations are performed in a consistent, reliable, and documented manner. To also assure the quality of the material being produced.

                APPLICABLE DOCUMENTS: Job Card, Print Card, Construction Card, Any Special Projects’ Forms

                EQUIPMENT REQUIREMENTS: Material handling equipment, Tape Measure, Applicable standards (color

              swatches, templates, etc.), Stop Watch, Tool Box, Any Tools for Special Projects

                Use the set up procedures to assure machine set up is performed correctly.

                Make sure all safety devices are in place and working properly.

                Use center-line on set-up at all times.

                Raise pre-feeder up and run back.

                Zero machine, open machine, and lock out; start wash up.

                Set anilox rolls to zero. Pull old print dies.                                                                                         

                Check flow card, print card, construction card and print die number.

                Hang print die for next order. Set pull rolls.

                Set kicker and stroke. Set calibration and registrations from center line sheet.

                Help crew members if necessary. Close machine. Ink machine.

                Run box through to check all dimensions. Set stacker and bundler for upcoming order.

                Keep sheets picked up on stacker or feeder while running order.

                                Use the run procedures to assure machine run is performed correctly.

                Start up machine.

                Control the machine speed to produce a quality product at a maximum level of output.

                Check bundle count on first handful as it leaves the C/E.

                Check to make sure that boxes are being glued properly.

                Check stacking plan, load tags, and unit count on first load.

                Perform all QMS checks.

                At start up, set aside two bundles of quality boxes to use as replacement boxes for defects. 

                Pull all defectives found during inspection and replace with good box from bundles set aside.

                Confirm that final count matches bundle spec. (Replace same number as defects pulled) 

                Count scrap boxes to confirm equal # of replacements.  If this number is incorrect, add difference to final unit.

                Check and fold up at least one box per unit. Check and maintain constant ink and glue flow.

                Watch for and react to jam-ups. Stack all bad sheets for reuse; waste to scrap cart.

                Keep work area neat and clean. Inform supervisor of any downtime.

                Use downtime to clean your work area.

                Check to make sure the MDC system is operating correctly during the beginning, middle, and end of each order.