Automation Engineer

Key Responsibilities and Accountabilities

• Design, specify, source, purchase, integrate, and support automated systems across three local facilities.


• Maintain and enforce BTS automation and safety standards to ensure consistency, reliability, and compliance.


• Lead and participate in equipment and system risk assessments; identify hazards and implement corrective actions to improve workplace safety.


• Support Project Proposal Summaries (PPS) by developing concept designs, plant layouts, budgets, and technical documentation.


• Evaluate equipment performance, emerging technologies, and obsolescence risks; provide data-driven recommendations for replacement or upgrades that reduce cost and improve productivity.


• Collaborate with cross-functional teams using a servant-leadership mindset to achieve positive outcomes.


• Design, build, assemble, test, and commission automated systems and machine components based on project requirements.


• Create and maintain electrical schematics and technical documentation.


• Provide daily technical support to production, including troubleshooting automated equipment.


• Support Product Engineering, Manufacturing Engineering, Maintenance, Toolroom, and other departments as needed.


• Collaborate with automation and robotics technicians to back up PLCs, HMIs, robot programs, press controls, and other mission-critical systems.


• Maintain inventories of automation hardware, firmware, and software to support lifecycle management and obsolescence planning.

Objectives and Measurements:

• Mentor new and current team members through active participation in project execution and knowledge sharing.


• Drive automation initiatives that achieve up to 50% labor cost reduction in targeted processes through workflow redesign or robotic solutions: track and report ROI during and after implementation.


• Reduce scrap rates by up to 75% in targeted processes through implementation of technologies such as machine vision or predictive analytics, with quarterly performance reviews.


• Improve organizational productivity through equipment standardization, systems optimization, and continuous improvement initiatives.


• Prepare and submit an annual equipment obsolescence report with replacement and technology roadmap recommendations.


• Actively identify and introduce new tools, technologies, or methods that improve automation team performance and improve production floor productivity.


• Continuously develop technical and professional skills through internal learning modules, seminars, trade shows, and continuing education.

Qualifications:

• 3+ years as an Automation Engineer or· 5+ years as an Automation Technician


• Additional manufacturing experience may be considered in lieu of direct automation experience.


• Bachelor’s degree in engineering or related discipline is preferred but not required.


• SolidWorks proficiency (CSWA certification or equivalent experience).


• Working knowledge of 2D CAD software (AutoCAD or DraftSight).


• Proficiency with Microsoft Office applications.


• Experience with PLC programming software (platforms to be specified).


• Familiarity with MES and MRP systems; QAD experience is a plus.


• Demonstrated experience working in a manufacturing environment.

Traits:

• Self-motivated problem solver with strong initiative


• Natural leader and collaborator


• Ability to manage multiple projects simultaneously


• Effective communicator across multi-disciplinary teams


• Strong organizational, time management, and program management skills


• Service-oriented mindset with a willingness to support others